Toro Proline 30138 Bedienungsanleitung

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3321–807

ProLine

92cm Mower

for Mid-Size Traction Unit

Model No. 30138 – 990001 & Up

Printed in USA

Introduction

We want you to be completely satisfied with your

new product, so feel free to contact your local

Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below

1074

1. Model

and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

Contents

Page

Safety and Instruction Decals 2.

. . . . . . . . . . . . .

Installation 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 3

. . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Castor Wheels

. . . . . . . . . . .

Installing the Carrier Frame to the

Traction Unit 4

. . . . . . . . . . . . . . . . . . . . . .

Installing the Deflector Guard 5

. . . . . . . . . .

Installing the Front Baffle 5

. . . . . . . . . . . . .

Installing the Cutting Deck 6

. . . . . . . . . . . .

Installing the Drive Belt 6

. . . . . . . . . . . . . . .

Operation 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Discharge

or Mulch Grass 8

. . . . . . . . . . . . . . . . . . . .

Engaging the Mower Blades (PTO) 8

. . . . . .

Adjusting the Height-of-Cut 9

. . . . . . . . . . .

Adjusting Center Gage Wheels

. . . . . . . . .

Tips for Mowing Grass 10

. . . . . . . . . . . . . . .

Page

Maintenance 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 11

. . . . . . . . . . . . . . . .

Cutting Blades

. . . . . . . . . . . . . . . . . . . . . .

Correcting Cutting Unit Mismatch 14

. . . . . .

Setting the Front-to-Rear Pitch 14

. . . . . . . . .

Setting the Side-to-Side Leveling 15

. . . . . . .

Greasing the Bearings and Bushings

. . . . .

Replacing the Deck Belt

. . . . . . . . . . . . . .

Replacing the Drive Belt 17

. . . . . . . . . . . . . .

Replacing the Castor Wheel Fork Bushings

Servicing the Castor Wheels and Bearings 19

Replacing the Grass Deflector 20

. . . . . . . . . .

Storage 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 21

. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near

any area of potential danger. Replace any decal that is damaged or lost.

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See T

raction Unit Operator

’s Manual for

Glossary of Safety Symbols

Installation

Loose

Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

Castor Wheel Assembly

Thrust W

asher

Spacer

Retaining Ring

Install castor wheels to carrier frame

Carrier Frame

Flange Screw

, 1/2”-13 x 25 mm (1”)

Flange Nut, 1/2”-13

Install carrier frame to traction unit

Adjusting Shaft

Jam Nut, 1/2”-13

Spacer, 13 mm (1/2”)

Spring

Bushing

Install adjusting shafts

Clevis Pin

Hairpin Cotter

Install cutting unit to carrier frame

Front Baf

fle

Bolt, 5/16” x 19 mm (3/4”)

Locknut, 5/16”

Install front baf

fle

Deflector Guard

Bolt, 5/16” x 19 mm (3/4”)

Locknut, 5/16”

Install deflector guard

Operator’

s Manual

Parts Catalog

Read before operating

Ordering parts

Installation

Installing

the Castor Wheels

1. Place two (2) thrust washers onto the castor

wheel fork (Fig. 1).

2. Insert the castor wheel fork into the carrier frame

mounting tube (Fig. 1).

3. Install the spacer and two (2) thrust washers onto

the castor wheel fork, then secure with a

retaining ring (Fig. 1).



Figure 1

1. Retaining

Ring

Thrust W

asher (4)

Carrier Frame Mounting

Tube

4. Spacer

Castor Wheel Fork

Installing

the Carrier Frame to

the T

raction Unit

1. Align the carrier frame holes with the mounting

holes in the traction unit frame (Fig. 2).

2. Fasten each side of the carrier frame to the

traction unit with three (3) 1/2” x 25 mm (1”)

flange screws and locknuts. Torque the mounting

screws to 81–109 Nm (60–80 ft-lb) (Fig. 2).



Figure 2

1. Carrier

Frame

2. T

raction Unit Frame

Installation

Installing

the Deflector Guard

1. Measure 10 mm in from the rear outer corner of

the grass deflector and mark a line to the inside

corner (Fig. 3). Cut the grass deflector along the

line.

2. Mark and drill a 9 mm hole 13 mm up from the

lower edge, and 6.5 mm in from the end of the

grass deflector (Fig. 3).

3. Hold the deflector guard in a level position along

the rear of the deflector.

4. Mark and drill a second 9 mm hole in the grass

deflector (Fig. 3).

5. Secure the deflector guard to the grass deflector

with two (2) 5/16” bolts from the inside, and

secure with 5/16” thin locknuts (Fig. 3).

ÇÇ

2043

10 mm

6.5 mm

13 mm

Figure 3

1. Grass

Deflector

Cut of

f Grass Deflector

Mark and drill 9 mm hole

(2)

Deflector Guard

Bolt, 5/16”-18 x 19 mm

(3/4”)

6. Locknut,

8mm (5/16”) Thin

Installing

the Front Baffle

1. Locate the front baffle inside the front of the

mower so the left end fits into the angle, and the

top fits up against the top front edge. Using the

baffle as a guide, mark and drill six (6) 9 mm

holes in the front of the mower as shown

(Fig. 4).

2. Install the front baffle inside the mower with

5/16” bolts from the inside, and secure with

5/16” thin locknuts (Fig. 4).



Figure 4

1. 36”

Mower

Front Baf

fle

Drill 9 mm Hole (6)

Bolt, 5/16”-18 x 19mm (

3/4”) (6)

5. Locknut,

8mm (5/16”) Thin

(6)

Installation

Installing

the Cutting Deck

1. Position the cutting deck under the carrier frame.

2. Mount the cutting deck to the carrier frame with

four (4) clevis pins and hairpin cotters (Fig. 5).

Note: All four pins must be in the same hole

locations to prevent uneven cutting.



Figure 5

1. 26

mm (1”) Cut Height

38 mm (1-1/2”) Cut Height

51 mm (2”) Cut Height

63 mm (2-1/2”) Cut Height

76 mm (3”) Cut Height

89mm (3-1/2”) Cut Height

102 mm (4”) Cut Height

Clevis Pin

Carrier Frame

10.

Cutting Deck

11.

Hairpin Cotter

Installing

the Drive Belt

1. Remove the hand knobs holding the deck cover

to the top of the cutting unit and remove the

deck cover.

2. Install the drive belt around the drive pulley on

the traction unit and the upper groove of the left

spindle pulley

. The belt must be between the belt

guides (Fig. 6).

3. Reinstall the deck cover onto the cutting unit,

then reinstall and tighten the hand knobs.

4

Figure 6

1. Traction

Unit Drive Pulley

Drive Belt

Belt Guide (2)

Left Spindle Pulley

Installation

4. Thread two (2) 13mm (1/2”) jam nuts

approximately 22.8 cm (9”) up on each adjusting

shaft (Fig. 7).

5. Slide a 13mm (1/2”) spacer, spring and bushing

onto each adjusting shaft. Make sure to install

the bushing with the flange end against the

spring (Fig. 7).

m–2542

Figure 7

1. 13mm

(1/2”) Jam Nut (2)

13mm (1/2”) Spacer

3. Spring

4. Bushing

Adjusting Shaft

Locknut (already installed

on Adjusting Shaft)

6. Insert the spring end of the adjusting shaft into

the hole in the deck mounting bracket. Note that

the small end of the bushing fits into the hole in

the deck bracket. Insert the locknut end of the

adjusting shaft into the carrier frame mounting

tab (Fig. 8).

7. To tension the belt, tighten the front jam nut on

each adjusting shaft until the springs are

compressed to 12.7 cm (5”). Measure the spring

compression between the spacer and the bushing

(Fig. 8).

8. Tighten the rear jam nuts (Fig. 8).

m–2541

Figure 8

1. 12.7cm

(5”) between the

Spacer and Bushing

Deck Mounting Bracket

Front Jam Nut

Rear Jam Nut

Carrier Frame Mounting

Tab

9. Check the position of the belt guides. The guides

should be positioned about 3 mm (1/8”) away

from the belt (Fig. 9). Adjust the belt guides as

necessary.



Figure 9

1. Drive

Belt

Belt Guide

10. Check the front-to-rear blade pitch. Refer to

Setting the Front-to-Rear Pitch in the

Maintenance section.

Operation

Side

Discharge

or Mulch Grass

The mower has a hinged grass deflector that disperses

clippings to the side and down toward the turf.

POTENTIAL HAZARD

•Without the grass deflector or complete

grass catcher assembly mounted in place,

you and others are exposed to blade contact

and thrown debris.

WHAT CAN HAPPEN

•Contact with rotating mower blade(s) and

thrown debris will cause injury or death.

HOW TO AV

OID THE HAZARD

•

NEVER r

emove the grass deflector from

the mower because the grass deflector

routes material down toward the turf. If the

grass deflector is ever damaged, replace it

immediately.

•Never put your hands or feet under the

mower.

•Never try to clear discharge area or mower

blades unless you move the power take-off

(PTO) to “OFF” and rotate the ignition key

to “OFF.” Also remove the key and pull the

wire(s) off the spark plug(s).

Engaging

the Mower Blades

(PTO)

The blade control switch (PTO) in conjunction with

the blade control bail engages and disengages power

to the electric clutch and mower blades.

1. Pull on the upper control bar to stop the machine

(Fig. 10).

2. To engage the blades, squeeze the blade control

bail against the upper control bar.

3. Press the blade control rocker switch forward to

“ON”. Hold the blade control bail against the

control bar while operating.

Note: Repeat the procedure to engage the

mower blades if the blade control bail

is released.

4. To disengage the blades, release the blade

control bail, or push the blade control switch to

the “OFF” position.



Figure 10

1. Upper

Control Bar

Blade Control Bail

Blade Control Switch

(PTO)

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