Toro ProLine 30165 Bedienungsanleitung

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3317–979GB Rev. A

ProLine Mid-Size

12.5 HP

Traction Unit

Model No. 30165 – 690001 & Up

The Toro Comany – 1997

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below.

12149

1. Modeland Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Contents

Page

Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slope Chart 4. . . . . . . . . . . . . . . . . . . . . . . . .

Symbols Glossary 5. . . . . . . . . . . . . . . . . . .

Gasoline and Oil 8. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline 8. . . . . . . . . . . . . . .

Stabilizer/Conditioner 8. . . . . . . . . . . . . . . .

Filling the Fuel Tank 8. . . . . . . . . . . . . . . . .

Check Engine Oil Level 8. . . . . . . . . . . . . . .

Set-up 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . .

Mount Control Panel and Fuel Tank 10. . . . .

Install Shift Lever 10. . . . . . . . . . . . . . . . . . . .

Install Upper Handle 11. . . . . . . . . . . . . . . . .

Connect Throttle Cable 11. . . . . . . . . . . . . . .

Connect Wire Harness 12. . . . . . . . . . . . . . . .

Install Control Rods 12. . . . . . . . . . . . . . . . . .

Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 14. . . . . . . . . . . . . . . . . . .

Controls 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 15. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping the Engine 16. . . . . . .

Page

Operating Mower Blade Control (PTO) 17. .

The Safety Interlock System 17. . . . . . . . . . .

Driving Forward or Backward 18. . . . . . . . . .

Stopping the Machine 18. . . . . . . . . . . . . . . .

Maintenance 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 19. . . . . . . . . . . . . . . .

Air Cleaner 20. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 21. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 23. . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 24. . . . . . . . . . . . . .

Tire Pressure 24. . . . . . . . . . . . . . . . . . . . . . . .

Brake 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 26. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 27. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Drive Belt 27. . . . . . . . . . . . . .

Cleaning the Cooling System 27. . . . . . . . . .

Replacing the Traction Belt 28. . . . . . . . . . . .

Adjusting the Electric Clutch 28. . . . . . . . . . .

Wiring Diagram 29. . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 30. . . . . . . . . . . . . . . . .

Troubleshooting 31. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawnmower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

Preparation

1. While mowing, always wear substantial

footwear and long trousers. Do not operate the

equipment when barefoot or wearing open

sandals.

2. Thoroughly inspect the area where the

equipment is to be used and remove all objects

which may be thrown by the machine.

3. WARNING – Petrol is highly flammable.

•Store fuel in containers specifically

designed for this purpose.

•Refuel outdoors only and do not smoke

while refuelling.

•Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

petrol while the engine is running or when

the engine is hot.

•If petrol is spilled, do not attempt to start

the engine but move the machine away

from the are of spillage and avoid creating

any source of ignition until petrol vapors

have dissipated.

•Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that

the blades, blade bolts and cutter assembly are

not worn or damaged. Replace worn or damaged

blades and bolts in sets to preserve balance.

6. On multi–bladed machines, take care as rotating

one blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Avoid operating the equipment in wet grass,

where feasible.

4. Always be sure of your footing on slopes.

5. Walk, never run.

6. For wheeled rotary machines, mow across the

face of slopes, never up and down.

7. Exercise extreme caution when changing

direction on slopes.

8. Do not mow excessively steep slopes.

9. Use extreme caution when reversing or pulling

the lawnmower towards you.

10. Stop the blade(s) if the lawnmower has to be

tilted for transportation when crossing surfaces

other than grass, and when transporting the

lawnmower to and from the area to be mowed.

11. Never operate the lawnmower with defective

guards, shields or without safety protective

devices in place.

12. Do not change the engine governor settings or

overspeed the engine.

Safety

13. Disengage all blade and drive clutches before

starting the engine.

14. Start the engine or switch on the motor carefully

according to instructions and with feet well away

from the blade(s).

15. Do not tilt the lawnmower when starting the

engine or switching on the motor, except if the

lawnmower has to be tilted for starting. In this

case, do not tilt it more than absolutely necessary

and lift only the part which is away from the

operator.

16. Do not start the engine when standing in front of

the discharge chute.

17. Do not put hands or feet near or under rotating

parts. Keep clear of the discharge opening at all

times.

18. Never pick up or carry a lawnmower while the

engine is running.

19. Stop the engine and disconnect the spark plug

wire.

•before clearing blockages or unclogging

chute;

•before checking, cleaning or working on the

lawnmower;

•after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the

lawnmower;

•if lawnmower starts to vibrate abnormally

(check immediately).

20. Stop the engine

•whenever you leave the lawnmower;

•before refuelling;

21. Reduce the throttle setting during engine shut

down and, if the engine is provided with a

shut-off valve, turn the fuel off at the conclusion

of mowing.

22. Go slow when using a trailing seat.

Maintenance and storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an

open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

Sound Pressure

This unit has an equivalent continous A-weighted

sound pressure at the operator ear of: 100 dB(A),

based on measurements of identical machines per

ANSI B71.5–1984 procedure.

Sound Power

This unit has a power level of: 100 dB(A)/1pW, based

on measurements of identical machines per Directive

84/538/EEC and amendments.

Vibration Level

This unit has a maximum hand-arm vibration level of

6.44 m/s2, based on measurements of identical

machines per ISO 5349 procedures.

Safety

Slope Chart

Read all safety instructions on pages 2–7.

Safety

Symbols Glossary

Safety alert triangle–

Read operator’s manual

Caustic liquids, chemical

burns to fingers or hand

First aid, flush with water

Fire, open light & smoking

prohibited

Eye protection must

be worn

Caution, toxic risk

Shut off engine & remove

key before preforming

Safety alert symbol

symbol within triangle

indicates a hazard

Consult technical manual

for proper service procedures

maintenance or repair work

Fire or open flame

Explosion

Do not dispose of lead

battery in garbage

Stay a safe distance

from the machine

Stay safe distance

from machine

Stay safe distance

from machine

Stay safe distance

from machine

Keep children away

from battery

Safety

Symbols Glossary

Cutting of foot

Severing of toes & fingers,

Thrown or flying objects,

Do not open or

remove safety shields

hile engine is running

Blade retaining bolts must be

Torqued to 115–149 N.m

Cutting of fingers or hand

evering of toes or foot,

mower blade

Machine being transported

rotary mower blade

hole body exposure

mower blade

Severing of fingers or hand,

Thrown or flying objects,

whole body exposure

Keep guards and safety

sheilds in place

Discharge door

lever operation

Blade engagment

control operation

Fuel shut off

control operation

Hot surface, burns to

ingers or hands

Blade cutting element-

height adjustment (mm)

Machine rollover,

To operate machine on a

riding mower

slope, use with 16kg weight

Stop engine before

leaving operator position

kit & operate with deck lowered

Safety

Symbols Glossary

Fast

Slow

Decreasing/Increasing

Engine start

Engine stop

Choke

Neutral

First gear

Second gear

Third gear

Reverse

Fuel

Power take off (PTO)

Fourth gear

Forward

Engage

Disengage

Brake system

Parking brake

On/Run

Battery

Off/stop Traction drive

Gasoline and Oil

Recommended Gasoline

Use UNLEADED Regular Gasoline suitable for

automotive use (85 pump octane minimum). Leaded

regular gasoline may be used if unleaded regular is

not available.

IMPORTANT: Never use methanol, gasoline

containing methanol, or gasohol containing

more than 10% ethanol because the fuel

system could be damaged. Do not mix oil with

gasoline.

POTENTIAL HAZARD

•In certain conditions gasoline is extremely

flammable and highly explosive.

WHAT CAN HAPPEN

•A fire or explosion from gasoline can burn

you, others, and cause property damage.

HOW TO AVOID THE HAZARD

•Use a funnel and fill the fuel tank outdoors,

in an open area, when the engine is cold.

Wipe up any gasoline that spills.

•Do not fill the fuel tank completely full.

Add gasoline to the fuel tank until the level

is 1/4” to 1/2” (6 mm to 13 mm) below the

bottom of the filler neck. This empty space

in the tank allows gasoline to expand.

•Never smoke when handling gasoline, and

stay away from an open flame or where

gasoline fumes may be ignited by a spark.

•Store gasoline in an approved container

and keep it out of the reach of children.

Never buy more than a 30-day supply of

gasoline.

Stabilizer/Conditioner

Add the correct amount of gas stabilizer/conditioner

to the gas. Using a stabilizer/conditioner that is

isopropyl-based in the machine:

•Keeps gasoline fresh during storage

•Cleans the engine while it runs

•Eliminates gum-like buildup in the fuel system,

which causes hard starting

IMPORTANT: Never use fuel additives

containing methanol or ethanol.

Filling the Fuel Tank

1. Shut the engine off.

2. Clean around the fuel tank cap and remove the

cap. Use a funnel and add unleaded regular

gasoline to the fuel tank, until the level is 1/4 to

1/2 inch (6 mm to 13 mm) below the bottom of

the filler neck. This space in the tank allows

gasoline to expand. Do not fill the fuel tank

completely full.

3. Install the fuel tank cap securely. Wipe up any

gasoline that may have spilled.

Check Engine Oil Level

Before you start the engine and use the machine,

check the oil level in the engine crankcase; refer to

Checking Oil Level, page 22.

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