Toro ProLine 30168 Bedienungsanleitung

Operator’s Manual

Domestic English (EN)

Form No. 3323-751

ProLine Mid-Size

15 HP Traction Unit

30168—200000001 & Up

The Toro Company – 1999

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below.

1m–4189

1. Modeland Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

from the normal operator’s position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

IMPORTANT: This engine is not equipped

with a spark arrester muffler. It is a violation

of California Public Resource Code Section

4442 to use or operate this engine on any

forest–covered, brush–covered or

grass–covered land. Other states or federal

areas may have similar laws.

Contents

Page

Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Operating Practices 2. . . . . . . . . . . . . .

Toro Mower Safety 4. . . . . . . . . . . . . . . . . .

Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 9. . . . . . . . . . .

Gasoline and Oil 10. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline 10. . . . . . . . . . . . . . .

Stabilizer/Conditioner 11. . . . . . . . . . . . . . . .

Filling the Fuel Tank 11. . . . . . . . . . . . . . . . .

Check Engine Oil Level 11. . . . . . . . . . . . . . .

Assembly 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . .

Install Shift Lever 13. . . . . . . . . . . . . . . . . . . .

Mount Control Panel and Fuel Tank 13. . . . .

Install Upper Handle 14. . . . . . . . . . . . . . . . .

Connect Throttle Cable 14. . . . . . . . . . . . . . .

Choke Adjustment 15. . . . . . . . . . . . . . . . . . .

Connect Wire Harness 15. . . . . . . . . . . . . . . .

Install Control Rods 16. . . . . . . . . . . . . . . . . .

Operation 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 18. . . . . . . . . . . . . . . . . . .

Controls 18. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 19. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping

the Engine 20. . . . . . . . . . . . . . . . . . . . . . . .

Page

Operating Mower Blade Control (PTO) 21. .

The Safety Interlock System 21. . . . . . . . . . .

Driving Forward or Backward 22. . . . . . . . . .

Lower Control Bar Operation 23. . . . . . . . . .

Stopping the Machine 23. . . . . . . . . . . . . . . .

Maintenance 24. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 24. . . . . . . . . . . . . . . .

Air Cleaner 25. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 26. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 28. . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 29. . . . . . . . . . . . . .

Cleaning the Cooling System 30. . . . . . . . . .

Tire Pressure 30. . . . . . . . . . . . . . . . . . . . . . . .

Brake 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 32. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 33. . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Belt 33. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Traction Belt 34. . . . . . . . . . . .

Adjust Electric Clutch 35. . . . . . . . . . . . . . . .

Wiring Diagram 36. . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 37. . . . . . . . . . . . . . . . .

Troubleshooting 38. . . . . . . . . . . . . . . . . . . . . . . . .

Warranty Back Cover. . . . . . . . . . . . . . . . . . . . . . . . .

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Safety

This machine meets or exceeds CPSC blade safety

requirements for rotary mowers and the

B71.4 1999 specifications of the American

National Standards Institute, in effect at time of

production.

Note: The addition of certain attachments

that do not meet American National

Standards Institute certification will

cause noncertification of this machine.

Improper use or maintenance by the operator or

owner can result in injury. To reduce the potential

for injury, comply with these safety instructions

and always pay attention to the safety alert

symbol, which means CAUTION, WARNING, or

DANGER—“personal safety instruction.” Failure

to comply with the instruction may result in

personal injury or death.

Safe Operating Practices

The following instructions are from ANSI standard

B71.4—1999.

Training

•Read the Operator’s Manual and other training

material. If the operator(s) or mechanic(s) can

not read English it is the owner’s responsibility

to explain this material to them.

•Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

•All operators and mechanics should be trained.

The owner is responsible for training the users.

•Never let children or untrained people operate or

service the equipment. Local regulations may

restrict the age of the operator.

•The owner/user can prevent and is responsible

for accidents or injuries occurring to himself or

herself, other people or property.

Preparation

•Evaluate the terrain to determine what

accessories and attachments are needed to

properly and safely perform the job. Only use

accessories and attachments approved by the

manufacturer.

•Wear appropriate clothing including hard hat,

safety glasses and ear protection. Long hair,

loose clothing or jewelry may get tangled in

moving parts.

•Inspect the area where the equipment is to be

used and remove all objects such as rocks, toys

and wire which can be thrown by the machine.

•Use extra care when handling gasoline and other

fuels. They are flammable and vapors are

explosive.

•Use only an approved container

•Never remove gas cap or add fuel with

engine running. Allow engine to cool

before refueling. Do not smoke.

•Never refuel or drain the machine

indoors.

•Check that operator’s presence controls, safety

switches and shields are attached and

functioning properly. Do not operate unless they

are functioning properly.

Safety

Operation

•Never run an engine in an enclosed area.

•Only operate in good light, keeping away from

holes and hidden hazards.

•Be sure all drives are in neutral and parking

brake is engaged before starting engine. Only

start engine from the operator’s position. Use

seat belts if provided.

•Be sure of your footing while using pedestrian

controlled equipment, especially when backing

up. Walk, don’t run. Never operate on wet grass.

Reduced footing could cause slipping.

•Slow down and use extra care on hillsides. Be

sure to travel in the recommended direction on

hillsides. Turf conditions can affect the

machine’s stability. Use caution while operating

near drop–offs.

•Slow down and use caution when making turns

and when changing directions on slopes.

•Never raise deck with the blades running.

•Never operate with the PTO shield, or other

guards not securely in place. Be sure all

interlocks are attached, adjusted properly, and

functioning property.

•Never operate with the discharge deflector

raised, removed or altered, unless using a grass

catcher.

•Do not change the engine governor setting or

overspeed the engine.

•Stop on level ground, lower implements,

disengage drives, engage parking brake (if

provided), shut off engine before leaving the

operator’s position for any reason including

emptying the catchers or unclogging the chute.

•Stop equipment and inspect blades after striking

objects or if an abnormal vibration occurs. Make

necessary repairs before resuming operations.

•Keep hands and feet away from the cutting units.

•Look behind and down before backing up to be

sure of a clear path.

•Never carry passengers and keep pets and

bystanders away.

•Slow down and use caution when making turns

and crossing roads and sidewalks. Stop blades if

not mowing.

•Be aware of the mower discharge direction and

do not point it at anyone.

•Do not operate the mower under the influence of

alcohol or drugs

•Use care when loading or unloading the machine

into a trailer or truck

•Use care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

Maintenance and Storage

•Disengage drives, lower implement, set parking

brake, stop engine and remove key or disconnect

spark plug wire. Wait for all movement to stop

before adjusting, cleaning or repairing.

•Clean grass and debris from cutting units, drives,

mufflers, and engine to help prevent fires. Clean

up oil or fuel spillage.

•Let engine cool before storing and do not store

near flame.

•Shut off fuel while storing or transporting. Do

not store fuel near flames or drain indoors.

•Park machine on level ground. Never allow

untrained personnel to service machine.

•Use jack stands to support components when

required.

•Carefully release pressure from components with

stored energy.

Safety

•Disconnect battery or remove spark plug wire

before making any repairs. Disconnect the

negative terminal first and the positive last.

Reconnect positive first and negative last.

•Use care when checking blades. Wrap the

blade(s) or wear gloves, and use caution when

servicing them. Only replace blades. Never

straighten or weld them.

•Keep hands and feet away from moving parts. If

possible, do not make adjustments with the

engine running.

•Charge batteries in an open well ventilated area,

away from spark and flames. Unplug charger

before connecting or disconnecting from battery.

Wear protective clothing and use insulated tools.

•Keep all parts in good working condition and all

hardware tightened. Replace all worn or

damaged decals.

Toro Mower Safety

The following list contains safety information

specific to Toro products or other safety information

that you must know that is not included in the ANSI

standards.

This product is capable of amputating hands and feet

and throwing objects. Always follow all safety

instructions to avoid serious injury or death.

POTENTIAL HAZARD

•Engine exhaust contains carbon monoxide,

which is an odorless, deadly poison.

WHAT CAN HAPPEN

•Carbon monoxide can kill you and is also

known to the State of California to cause

birth defects.

HOW TO AVOID THE HAZARD

•Do not run engine indoors or in an enclosed

area.

This product is designed for cutting and recycling

grass or, when equipped with a grass bagger, for

catching cut grass. Any use for purposes other than

these could prove dangerous to user and bystanders.

Note: This engine is not equipped with a

spark arrester muffler. It is a violation

of California Public Resource Code

Section 4442 to use or operate this

engine on any forest–covered,

brush–covered or grass–covered land.

Other states or federal areas may have

similar laws.

General Operation

•Allow only responsible adults who are familiar

with the instructions to operate the machine.

•Be sure the area is clear of other people before

mowing. Stop the machine if anyone enters the

area.

•Do not mow in reverse unless absolutely

necessary. Always look down and behind before

and while backing.

•Be aware of the mower discharge direction and

do not point it at anyone. Do not operate the

mower without either the entire grass catcher or

the guard in place.

•Slow down before turning. Sharp turns on any

terrain may cause loss of control.

•Turn off blades when not mowing.

•Keep hands, feet, hair and loose clothing away

from attachment discharge area, underside of

mower and any moving parts while engine is

running.

•Stop the engine before removing the grass

catcher or unclogging the chute.

•Mow only in daylight or good artificial light.

•Watch for traffic when operating near or crossing

roadways.

Safety

•Do not touch equipment or attachment parts

which may be hot from operation. Allow to cool

before attempting to maintain, adjust or service.

•Before operating a machine with ROPS (roll

over protection) be certain the seat belts are

attached to prevent the seat from pivoting

forward.

Slope Operation

Slopes and ramps are a major factor related to

loss-of-control and tip-over accidents, which can

result in severe injury or death. All slopes and ramps

require extra caution. If you cannot back up the slope

or if you feel uneasy on it, do not mow it.

•Mow up and down slopes greater than 5°, not

across.

•Mow downhill only on slopes above 10°, never

mow uphill. If a steep slope must be ascended,

back up the hill, and drive forward down the hill,

keeping the machine in gear.

•Remove obstacles such as rocks, tree limbs, etc.

from the mowing area. Watch for holes, ruts or

bumps, as uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed so that you will not have to stop

while on the slope.

•Follow the manufacturer’s recommendations for

wheel weights or counterweights to improve

stability.

•Use extra care with grass catchers or other

attachments. These can change the stability of

the machine.

•Keep all movement on slopes slow and gradual.

Do not make sudden changes in speed or

direction.

•Avoid starting or stopping on a slope. If tires

lose traction, disengage the blades and proceed

slowly straight down the slope.

•When operating machine on slopes, banks or

near drop offs, always have ROPS (roll over

protection) installed.

•When operating a machine with ROPS (roll over

protection) always use seat belt.

•Be certain that the seat belt can be released

quickly if the machine is driven or rolls into

ponds or water.

•Check carefully for overhead clearances (i.e.

branches, doorways, electrical wires) before

driving under any objects and do not contact

them.

DO NOT

•Do not operate machine on hillsides or slopes

exceeding 15°.

•Avoid turning on slopes. If you must turn, turn

slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The machine could suddenly turn

over if a wheel goes over the edge of a cliff or

ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction

could cause sliding.

•Do not try to stabilize the machine by putting

your foot on the ground.

•Do not use a grass catcher on steep slopes.

Heavy grass bags could cause loss of control or

overturn the machine.

Service

•Never store the machine or fuel container inside

where there is an open flame, such as near a

water heater or furnace.

•Keep nuts and bolts tight, especially the blade

attachment bolts. Keep equipment in good

condition.

•Never tamper with safety devices. Check safety

systems for proper operation before each use.

Safety

•Use only genuine replacement parts to ensure

that original standards are maintained.

•Check brake operation frequently. Adjust and

service as required.

•Battery acid is poisonous and can cause burns.

Avoid contact with skin, eyes and clothing.

Protect your face, eyes and clothing when

working with a battery.

•Battery gases can explode. Keep cigarettes,

sparks and flames away from battery.

•Hydraulic fluid escaping under pressure can

penetrate the skin and cause injury. Use

cardboard or paper to find hydraulic leaks.

•Never modify ROPS (roll over protection)

frames or structures because they are specifically

designed, sized, located and tested for injury

reduction. If a rollover occurs, a modified ROPS

will not provide adequate protection.

Safety

Slope Chart

Read all safety instructions on pages 2–9.

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