Toro Reelmaster 3550-D Bedienungsanleitung

Form No. 15213SL Rev H

Reelmaster®

3550−D/3555−D/3575−D

Original Instructions (EN)

Revision History

Revision

Date

Description

2015

Initial Issue.

2015

Updated Hydraulic chapter.

2016

Updated Electrical System chapter.

2016

Updated Universal Groomer chapter.

02/2018

Added revision history.

04/2018

Revised bedknife installation procedure.

11/2018

Updated Hydraulic and Chassis chapter.

03/2019

Updated Engine and Chassis chapter.

06/2020

Updated Electrical Systems, Cutting Unit, Universal Groomer

chapters and Foldout Drawings.

THE TORO COMPANY 2020

This document and all information contained herein is the sole property of The Toro Company (and/or its affiliated companies). No

intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be

reproduced by a third party without the express written consent of The Toro Company (and/or the appropriate affiliated company).

Reader Comments

The Toro Company Technical Assistance Center maintains a continuous effort to improve the quality

and usefulness of its publications. To do this effectively, we encourage user feedback.

Please comment on the completeness, accuracy, organization, usability, and readability of this manual

by an e-mail to [email protected]

or Mail to:

Technical Publication Manager, Commercial

The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Phone: +1 952-887-8495

NOTES _

Part No. 15213SL Rev. H

Service Manual

ReelmasterR3550--D/3555--D/3575--D

Preface

The purpose of this publication is to provide the service

technician with service information for service and

repair of major systems and components on the

Reelmaster 3550--D/3555--D/3375--D.

REFER TO THE TRACTION UNIT AND CUTTING

UNIT OPERATOR’S MANUALS FOR OPERATING,

MAINTENANCE AND ADJUSTMENT INSTRUC-

TIONS. Copies of the Operator’s Manuals and Parts

Catalog are available on the internet at www.Toro.com.

The Toro Company reserves the right to change product

specifications or this publication without notice.

This safety symbol means DANGER, WARNING

or CAUTION, PERSONAL SAFETY INSTRUC-

TION. When you see this symbol, carefully read

the instructions that follow. Failure to obey the

instructions may result in personal injury.

NOTE: ANOTE will give general information about the

correct operation, maintenance, service, testing or re-

pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portant instructions which must be followed to pre-

vent damage to systems or components on the

machine.

EThe Toro Company -- 2015, 2016, 2018, 2019, 2020

Reelmaster 3550--D/3555--D/3575--D

This page is intentionally blank.

SafetyProduct Records

and Maintenance

Kubota

Diesel Engine

Hydraulic

System

Electrical

System

DPA Cutting Chassis

Units

Foldout

Drawings Groomer

Belt Driven

Groomer

Universal

Reelmaster 3550--D/3555--D/3575--D

Table Of Contents

Chapter 1 -- Safety

General Safety Instructions 1 -- 2..................

Jacking Instructions 1 -- 4.........................

Safety and Instruction Decals 1 -- 4................

Chapter 2 -- Product Records and Maintenance

Product Records 2 -- 1...........................

Maintenance 2 -- 1...............................

Equivalents and Conversions 2 -- 2................

Torque Specifications 2 -- 3.......................

Chapter 3 -- Kubota Diesel Engine

Specifications 3 -- 2..............................

General Information 3 -- 3........................

Service and Repairs 3 -- 4........................

KUBOTA WORKSHOP MANUAL, DIESEL ENGINE,

05--E3B SERIES

Chapter 4 -- Hydraulic System

Specifications 4 -- 2..............................

General Information 4 -- 3........................

Special Tools 4 -- 8..............................

Hydraulic Schematics 4 -- 14......................

Hydraulic Flow Diagrams 4 -- 16...................

Troubleshooting 4 -- 28...........................

Testing 4 -- 33...................................

Adjustments 4 -- 68..............................

Service and Repairs 4 -- 67.......................

PARKER TORQMOTORTM SERVICE PROCEDURE

(TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)

EATON MEDIUM DUTY PISTON PUMP REPAIR

INFORMATION MODEL 70160 VARIABLE

DISPLACEMENT PISTON PUMP

DANFOSS STEERING UNIT TYPE OSPM SERVICE

MANUAL

Chapter 5 -- Electrical System

General Information 5 -- 2........................

Electrical Schematic 5 -- 3........................

Special Tools 5 -- 4..............................

Troubleshooting 5 -- 6............................

Electrical System Quick Checks 5 -- 18.............

Adjustments 5 -- 20..............................

Component Testing 5 -- 24........................

Service and Repairs 5 -- 51.......................

Chapter 6 -- Chassis

Specifications 6 -- 2..............................

Special Tools 6 -- 2..............................

Adjustments 6 -- 3...............................

Service and Repairs 6 -- 4........................

Chapter 7 -- DPA Cutting Units

Specifications 7 -- 2..............................

General Information 7 -- 3........................

Special Tools 7 -- 5..............................

Factors That Can Affect Cutting Performance 7 -- 10.

Set Up and Adjustments 7 -- 13....................

Service and Repairs 7 -- 15.......................

Chapter 8 -- Belt Driven Groomer (Optional)

Grooming Performance 8 -- 2.....................

Troubleshooting 8 -- 3............................

Service and Repairs 8 -- 4........................

Chapter 9 -- Universal Groomer (Optional)

Grooming Performance 9 -- 2.....................

Troubleshooting 9 -- 3............................

Service and Repairs 9 -- 4........................

Chapter 10 -- Foldout Drawings

Hydraulic Schematics 10 -- 3......................

Electrical Schematics 10 -- 5......................

Wire Harnesses 10 -- 8...........................

Reelmaster 3550--D/3555--D/3575--D

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Reelmaster 3550−D/3555−D/3575−D Page 1 − 1 Safety

Chapter 1

Safety

Table of Contents

GENERAL SAFETY INSTRUCTIONS 2............

Before Operating 2............................

While Operating 2............................

Maintenance and Service 3....................

JACKING INSTRUCTIONS 4.....................

SAFETY AND INSTRUCTION DECALS 4..........

Safety

Reelmaster 3550−D/3555−D/3575−DPage 1 − 2Safety

General Safety Instructions

The Reelmaster has been tested and certified by Toro

for compliance with existing safety standards and speci-

fications. Although hazard control and accident preven-

tion partially are dependent upon the design and

configuration of the machine, these factors are also de-

pendent upon the awareness, concern and proper train-

ing of the personnel involved in the operation, transport,

maintenance and storage of the machine. Improper use

or maintenance of the machine can result in injury or

death. To reduce the potential for injury or death, comply

with the following safety instructions.

WARNING

To reduce the potential for injury or death,

comply with the following safety instructions.

Before Operating

1. Review and understand the contents of the Opera-

tor’s Manuals and Operator’s DVD before starting and

operating the vehicle. Become familiar with the controls

and know how to stop the vehicle and engine quickly.

Additional copies of the Operator’s Manual are available

on the internet at www.Toro.com.

2. Keep all shields, safety devices and decals in place.

If a shield, safety device or decal is defective, illegible or

damaged, repair or replace it before operating the ma-

chine. Also tighten any loose nuts, bolts or screws to en-

sure machine is in safe operating condition.

3. Assure interlock switches are adjusted correctly so

engine cannot be started unless traction pedal is in

NEUTRAL and cutting units are DISENGAGED.

4. Since diesel fuel is flammable, handle it carefully:

A. Use an approved fuel container.

B. Do not remove fuel tank cap while engine is hot or

running.

C. Do not smoke while handling fuel.

D. Fill fuel tank outdoors and only to within an inch of

the top of the tank, not the filler neck. Do not overfill.

E. Wipe up any spilled fuel.

While Operating

1. Sit on the seat when starting and operating the ma-

chine.

2. Before starting the engine:

A. Engage the parking brake.

B. Make sure traction pedal is in neutral and the

PTO switch is OFF (disengaged).

C. After engine is started, release parking brake and

keep foot off traction pedal. Machine must not move.

If movement is evident, the traction pedal linkage

may be adjusted incorrectly; therefore, shut engine

off and adjust traction pedal linkage until machine

does not move when traction pedal is released.

3. Do not run engine in a confined area without ade-

quate ventilation. Exhaust fumes are hazardous and

could possibly be deadly.

4. Do not touch engine, exhaust system components or

radiator while engine is running or soon after it is

stopped. These areas could be hot enough to cause

burns.

5. Before getting off the seat:

A. Ensure that traction pedal is in neutral.

B. Engage parking brake.

C. Disengage PTO and wait for cutting unit reels to

stop rotating.

D. Stop engine and remove key from ignition switch.

E. Toro recommends that anytime the machine is

parked (short or long term), the cutting units should

be lowered to the ground. This relieves pressure

from the lift circuit and eliminates the risk of cutting

units accidentally lowering to the ground.

F. Do not park on slopes unless wheels are chocked

or blocked.

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