Toro REELMASTER 5010 Series Bedienungsanleitung

FormNo.3437-848RevB

8-BladeRadialReel,8-Blade

ForwardSweptReel,11-Blade

RadialReel,or11-BladeForward

SweptReelEdgeSeriesDPA

CuttingUnitwith7inReel

Reelmaster®5010SeriesTractionUnit

ModelNo.03638—SerialNo.405700000andUp

ModelNo.03639—SerialNo.405700000andUp

ModelNo.03641—SerialNo.405800000andUp

ModelNo.03643—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3437-848*B

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Introduction

Thiscuttingunitisdesignedforcuttinggrasson

well-maintainedlawnsingolfcourses,parks,sports

elds,andoncommercialgrounds.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g277553

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

CuttingUnitSafety..............................................3

BladeSafety.......................................................3

SafetyandInstructionalDecals..........................3

Setup........................................................................4

1InstallingtheReelGreaseFitting......................4

2AdjustingtheCuttingUnit.................................5

3InstallingtheReelMotors.................................5

ProductOverview.....................................................6

Specications....................................................6

Attachments/Accessories...................................6

Operation..................................................................6

AdjustingtheCuttingUnit...................................6

AdjustingtheHeightofCut(HOC).....................10

Height-of-CutChartTerms................................13

Maintenance...........................................................14

UsingtheKickstandwhenTippingthe

CuttingUnit...................................................14

LubricatingtheCuttingUnits.............................14

Relief-GrindingtheReel...................................14

ServicingtheBedknife......................................16

ServicingtheBedbar........................................17

ServicingtheHDDualPointAdjusters

(DPA)............................................................19

ServicingtheRoller...........................................20

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4–2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunit(s).

–Disengagethedrives.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

–Waitforallmovementtostop.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyacompletemachinewhen

installedonatractionunit.Readthetraction

unitOperator’sManualcarefullyforcomplete

instructionsonthesafeuseofthemachine.

•Stopthemachine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeinspecting

theattachmentafterstrikinganobjectorifthere

isanabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbyToro.

BladeSafety

Awornordamagedbladecanbreak,andapieceof

thebladecouldbethrowntowardyouorbystanders,

resultinginseriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal137-9706

137-9706

1.Cuttinghazardofthehandorfoot—shutofftheengine,

removethekeyordisconnectthesparkplug,waitforall

movingpartstostop,andreadtheOperator’sManual

beforeperformingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Straightgreasetting1Installthereelgreasetting.

2Nopartsrequired–Adjustthecuttingunit

O-ring1

3Capscrews(maycomeassembled)2Installthereelmotors.

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1

PartsCatalog(notincluded)—refertothe

includedpostcardforinformationonobtaining

thePartsCatalog

–Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

InstallingtheReelGrease

Fitting

Partsneededforthisprocedure:

1Straightgreasetting

Procedure

Installthegreasettingonthereel-motorsideof

thecuttingunit.RefertoFigure3todeterminethe

positionofthereelmotorsbasedonthepositionofthe

cuttingunitonthemachine.

g031275

Figure3

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit26.Reelmotor

3.Cuttingunit37.Weightorotheraccessory

(soldseparately)

4.Cuttingunit4

1.Removeanddiscardthesetscrewonthe

reel-motorsideplate(Figure4).

g028640

Figure4

1.Capscrew(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure4).

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

1.Adjustthebedknifetothereel.

2.Adjusttherearrollerforyourheight-of-cut

requirements.

3.Settheheightofcut.

4.Adjusttherearshieldifnecessary.

5.Onceallofthecuttingunitsareinstalledon

thetractionunitandoperational,adjusttheturf

compensationsprings.

RefertoAdjustingtheCuttingUnit(page6)

forcompleteinstructionsforperformingthese

adjustments.

InstallingtheReelMotors

Partsneededforthisprocedure:

1O-ring

2Capscrews(maycomeassembled)

Procedure

Important:Beforeinstallingthereelmotors,

obtainandinstallthecounterweightsorother

accessoriesontheoppositesideofthecutting

unitsfromthereelmotorsasdescribedin

theinstructionsprovidedwiththeweightsor

accessories.

1.Installthecuttingunitsontothetractionunit;

refertothetractionunitOperator’sManualsfor

instructions.

2.Iftherearenocapscrewsonthereel-motorside

plate,installthem(Figure4).

3.InstalltheO-ringonthereelmotor(Figure5).

g033964

Figure5

1.O-ring

4.Installthereelmotorandsecureitwiththecap

screws.

5.Greasethesideplateuntilexcessgreasecomes

outofthegreasevent(Figure4).

ProductOverview

Specications

CuttingUnitWeight

0363854kg(118lb)

0363954kg(118lb)

0364155kg(121lb)

0364355kg(121lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

RefertoyourtractionunitOperator’sManualfor

detailedoperationinstructions.Beforeusingthe

cuttinguniteachday,adjustthebedknife;referto

AdjustingtheBedknifetotheReel(page7).Testthe

qualityofcutbycuttingatestswathbeforeusingthe

cuttingunittoensurethatthenishedcutiscorrect.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AdjustingtheCuttingUnit

AdjustingtheRearShield

Undermostconditions,youcanattainthebest

clippingdispersionwhentherearshieldisclosed

(frontdischarge).Whenconditionsareheavyorwet,

youmayopentherearshield.

Toopentherearshield(Figure6),loosenthebolt

securingtheshieldtotheleftsideplate,rotatethe

shieldtotheopenposition,andtightenthebolt.

g027161

Figure6

1.Bolt2.Rearshield

CheckingtheCuttingUnit

Thedualknobbedknife-to-reeladjustmentsystem

incorporatedinthiscuttingunitsimpliesthe

adjustmentprocedureneededtodeliveroptimum

mowingperformance.Thepreciseadjustment

possiblewiththedualknob/bedbardesigngives

thenecessarycontroltoprovideacontinual

self-sharpeningaction-thusmaintainingsharpcutting

edges,ensuringgoodqualityofcut,andgreatly

reducingtheneedforroutinebacklapping.

Priortomowingeachday,orasrequired,checkeach

cuttingunittoverifyproperbedknife-to-reelcontact.

Performthisprocedureevenwhenthequalityof

cutisacceptable.

1.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents

correspondingto0.022mm(0.0009inch)

bedknifemovementforeachindexedposition.

RefertoAdjustingtheBedknifetotheReel

(page7).

2.Testthecuttingperformancebyinsertingalong

stripofcuttingperformancepaper(T oroPartNo.

125-5610)betweenthereelandthebedknife,

perpendiculartothebedknife(Figure7).Slowly

rotatethereelforward;itshouldcutthepaper.

g027166

Figure7

Note:Ifexcessivecontact/reeldragisevident,

eitherbacklap,refacethefrontofthebedknife,

orgrindthecuttingunittoachievethesharp

edgesneededforprecisioncutting;refertothe

ToroManualforSharpeningReelandRotary

Mowers,FormNo.09168SL.

Important:Lightcontactispreferred

atalltimes.Ifyoudonotmaintainlight

contact,thebedknifeandreeledgeswill

notsufcientlyself-sharpenandwilldull

afteraperiodofoperation.Ifyoumaintain

excessivecontact,thebedknifeandreelwill

wearmorequicklyandunevenly,andthe

qualityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewill

eventuallydevelopatbothendsofthebedknife.

Roundofforlethesenotchesushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

Note:Overtime,youwillneedtogrindthe

chamfer(Figure8),asitisonlydesignedtolast

40%ofthebedknifelife.

g031270

Figure8

1.Lead-inchamferonright

endofbedknife

3.1.5mm(0.060inch)

2.6mm(0.25inch)

Note:Donotmakethelead-inchamfertoo

largeasitmaycauseturftufting.

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereeland

tochecktheconditionofthereelandbedknifeand

theirinteraction.Aftercompletingthisprocedure,

alwaystestthecuttingunitperformanceunderyour

eldconditions.Youmayneedtomakefurther

adjustmentstoobtainoptimalcuttingperformance.

Important:Donotovertightenthebedknifetothe

reeloryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthe

reel,youmayneedtomowwiththecuttingunitfor

afewminutesandthenperformthisprocedure

toadjustthebedknifetothereelasthereeland

bedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethis

procedure:

•Shim0.05mm(0.002inch)(PartNo.125-5611)

•Cuttingperformancepaper(PartNo.125-5610)

1.Positionthecuttingunitonaat,levelwork

surface.

2.Turnthebedbar-adjustingscrews

counterclockwisetoensurethatthebedbardoes

notcontactthereel(Figure9).

g019940

Figure9

1.Bedbar-adjustingscrew

3.Tipthecuttingunittoexposethebedknifeand

reel.

Important:Makesurethatthenutsonthe

backendofthebedbar-adjustingscrews

arenotrestingontheworksurface;usethe

kickstand(Figure10).

g027160

Figure10

1.Kickstand

4.Rotatethereelsothatabladecrossesthe

bedknifeapproximately25mm(1inch)infrom

theendofthebedknifeontherightsideofthe

cuttingunit.

Note:Putanidentifyingmarkonthisbladeto

makesubsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetween

themarkedreelbladeandthebedknifeatthe

pointwherethebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntil

youfeellightpressure(i.e.drag)ontheshim,

thenbackoffthebedbaradjuster2clicksand

removetheshim.

Note:Adjusting1sideofthecuttingunitaffects

theotherside,the2clickswillprovideclearance

forwhentheothersideisadjusted.

Note:Ifstartingwithalargegap,bothsides

shouldinitiallybedrawncloserbyalternately

tighteningtherightandleftsides.

7.Slowlyrotatethereelsothatthesameblade

thatyoucheckedontherightsideiscrossing

thebedknifeapproximately25mm(1inch)in

fromtheendofthebedknifeontheleftsideof

thecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntilthe

shimcanbeslidthroughthereeltobedknife

gapwithlightdrag.

9.Returntotherightsideandadjustasnecessary

togetlightdragontheshimbetweenthesame

bladeandbedknife.

10.Repeatsteps8and9untiltheshimcanbeslid

throughbothgapswithslightdrag,but1clickin

onbothsidespreventstheshimfrompassing

throughonbothsides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneeded

ondailyadjustments,butshouldbedoneafter

grindingordisassembly.

11.Fromthisposition(i.e.,1clickinandshimnot

passingthrough)turnthebedbaradjusters

clockwise1clickeach.

Note:Eachclickturnedmovesthebedknife

0.022mm(0.0009inch).Donotovertighten

theadjustingscrews.

12.T estthecuttingperformance;refertoChecking

theCuttingUnit(page6).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothe

desiredheight-of-cutrangebypositioningthe

requiredamountofspacersbelowtheside-plate

mountingange(Figure11)pertheHOCChart.

g003324

Figure11

1.Spacer3.Side-platemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplacea

blockunderthebedknife.

3.Removethe2nutssecuringeachrollerbracket

andspacertoeachside-platemountingange.

4.Lowertherollerandscrewsfromtheside-plate

mountingangesandspacers.

5.Placethespacersontothescrewsontheroller

brackets.

6.Securetherollerbracketandspacersto

undersideofsideplatemountingangeswith

thenutspreviouslyremoved.

7.Verifythatthebedknife-to-reelcontactiscorrect.

Tipthemowertoexposethefrontandrear

rollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponents;therefore,parallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningtheside-platemountingcap

screws(Figure12).Adjustandtightenthecap

screws.T orquethecapscrewsto37to45N·m

(27to33ft-lb).

g027167

Figure12

1.Side-platemountingcapscrews

AdjustingtheTurf-Compensation

Settings

Theturf-compensationspringtransferstheweight

fromthefronttotherearroller.Thishelpstoreduce

awavepatternintheturf,alsoknownasmarcelling

orbobbing.

Important:Makethespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing

straightaheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledin

therearholeinthespringrod(Figure13).

g313710

Figure13

1.Hairpincotter3.Turf-compensationspring

2.Springrod4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe

springroduntilthecompressedlengthofthe

springis15.9cm(6.25inches)(Figure13).

Note:Whenoperatingthemachineonrough

terrain,decreasethespringlengthby1.3cm

(1/2inch).

Note:Resettheturfcompensationsettingif

theHOCsettingortheaggressiveness-of-cut

settingchanges.

AdjustingtheHeightofCut

(HOC)

Note:Forheightsofcutgreaterthan2.54cm(1.00

inch)theHighHeight-of-CutKitmustbeinstalled.

1.Loosenthelocknutssecuringtheheight-of-cut

armstothecutting-unitsideplates(Figure14).

g027171

Figure14

1.Adjustingscrew3.Height-of-cutarm

2.Locknut

2.Loosenthenutonthegaugebar(Figure15)

andsettheadjustingscrewtothedesiredheight

ofcut.

g003327

Figure15

1.Gaugebar4.Holesusedforsetting

groomerHOC

2.Heightadjustingscrew5.Holenotused

3.Nut

3.Measurethedistancebetweenthebottomofthe

screwheadandthefaceofthebartogetthe

heightofcut.

4.Hookthescrewheadonthecuttingedgeofthe

bedknifeandresttherearendofthebaronthe

rearroller(Figure16).

Note:ForcheckingtheHOConcuttingunits

installedwithshoulderrollers,placethegauge

baronthelargerdiametershouldersonthe

endsoftheshoulderroller.

5.Rotatetheadjustingscrewuntilthefrontroller

contactsthegaugebar(Figure16).

g027172

Figure16

6.Adjustbothendsoftherolleruntiltheentire

rollerisparalleltothebedknife.

Important:Whensetproperly,therear

andfrontrollerswillcontactthegauge

barandthescrewwillbesnugagainstthe

bedknife.Thisensuresthattheheightofcut

isidenticalatbothendsofthebedknife.

7.Tightenthenutstosecuretheadjustment.

Note:Donotovertightenthenuts.Tightenthem

justenoughtoremoveplayfromthewasher.

Andere Handbücher für REELMASTER 5010 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro TimeMaster 20199 Bedienungsanleitung

Toro

Toro 14AP80RP544 Bedienungsanleitung

Toro

Toro Groundsmaster 360 31200 Series Bedienungsanleitung

Toro

Toro 20340 Bedienungsanleitung

Toro

Toro 3200 Bedienungsanleitung

Toro

Toro TimeCutter Z4200 Bedienungsanleitung

Toro

Toro 74020 Bedienungsanleitung

Toro

Toro 30651 Bedienungsanleitung

Toro

Toro 74805 Bedienungsanleitung

Toro

Toro Titan MX4800 Bedienungsanleitung

Toro

Toro Reelmaster 3555 Bedienungsanleitung

Toro

Toro ProLine 30197 Bedienungsanleitung

Toro

Toro 21750 Bedienungsanleitung

Toro

Toro 72211 417XT Wheel Horse Bedienungsanleitung

Toro

Toro 30487N Bedienungsanleitung

Toro

Toro timecutter series Handbuch

Toro

Toro 30626 Groundsmaster 328-D Bedienungsanleitung

Toro

Toro TimeCutter 75749 Bedienungsanleitung

Toro

Toro Reelmaster 5610-D Bedienungsanleitung

Toro

Toro 73561SEI Handbuch

Toro

Toro 30257 Bedienungsanleitung

Toro

Toro Sand Pro 3040 Bedienungsanleitung

Toro

Toro Greensmaster e1021 Bedienungsanleitung

Toro

Toro Recycler 20370 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung