Toro Z Master Professional 7500-DSeries Bedienungsanleitung

LCE Products

Service Manual

Z Master 7500-D Series

Issued: March 2018

About

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

ABOUT THIS MANUAL

This service manual was written expressly for Toro service technicians. The Toro Company has made every effort

to make the information in this manual complete and correct.

Basic shop safety knowledge and mechanical/electrical skills are assumed. The Table of Contents lists the

systems and the related topics covered in this manual.

We are hopeful that service technicians will nd this manual a valuable addition to service shops. Any questions

or comments regarding this manual, please contact us at the following address:

The Toro Company

Residential and Landscape Contractor Service Training Department

8111 Lyndale Avenue South

Bloomington, MN 55420

The Toro Company reserves the right to change product specications or make changes to this manual without

notice.

2018 The Toro Company

2Z Master 7500-D Series Service Manual

March 2018 - Digital Edition

Table of Contents

ABOUT THIS MANUAL

This icon is used to denote Critical Processes or actions that if missed, could

greatly impact your safety, lead to mechanical failure, or improper product/

part use. Please pay close attention to these steps as they are distinguished

throughout the manual.

This icon is used to identify Critical Torque and Fluid Capacity Specications

that are specic to this product and differ from the General Torque Specications

chart given in the ‘Specications’ section of this manual, or critical uid capacity

values.

This icon is used to identify Service Interval Reminders throughout this service

manual, relating to how often a particular part or system of the product should be

replaced, checked, and tested. This includes how often oil or other aspects of a

specic system within this manual should be changed or adjusted in any way.

About

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

Safety...................................................................................................................................... 1-1

Specications ........................................................................................................................ 2-1

Troubleshooting .................................................................................................................... 3-1

Engine..................................................................................................................................... 4-1

Chassis................................................................................................................................... 5-1

Deck........................................................................................................................................ 6-1

Drive........................................................................................................................................ 7-1

Electrical................................................................................................................................. 8-1

TABLE OF CONTENTS

1-1

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

SAFETY

Safety

Table of Contents

Icons ....................................................................................................................................... 1-2

Think Safety First .................................................................................................................. 1-2

Additional Safety ................................................................................................................... 1-5

1-2 Z Master 7500-D Series Service Manual

March 2018 - Digital Edition

Table of Contents

SAFETY

DANGER: This safety symbol means danger. When you see this symbol, carefully read the

instructions that follow. Failure to obey the instructions could cause serious permanent injury, disability,

or death.

WARNING: This safety symbol means warning. When you see this symbol, carefully read the

instructions that follow. Failure to obey the instructions can result in serious injury.

CAUTION: This safety symbol means caution. When you see this symbol, carefully read the

instructions that follow. Failure to obey the instructions can result in minor to moderate injury and/or

damage to property or equipment.

Think Safety First

Avoid unexpected starting of engine…

Always turn off the engine, remove the ignition key and disconnect the spark plug wire(s) before cleaning,

adjusting, or repair.

Avoid lacerations and amputations…

Stay clear of all moving parts whenever the engine is running. Treat all normally moving parts as if they were

moving whenever the engine is running or has the potential to start.

Avoid burns…

Do not touch the engine, muffler, or other components, which may be hot during operation, while the unit is

running or shortly after it has been running.

Avoid fires and explosions…

Use extreme care in handling fuel. It is flammable and its vapors are explosive. Extinguish all cigarettes, cigars,

pipes, and other sources of ignition. Avoid spilling fuel and never smoke while working with any type of fuel or

lubricant. Wipe up any spilled fuel or oil immediately. Never remove the fuel cap or add fuel when the engine is

running. Always use approved, labeled containers for storing or transporting fuel and lubricants. Do not add or

drain fuel in an enclosed space. Do not store the machine or fuel container where there is an open flame, spark,

or pilot light, such as on a water heater or other appliance.

Avoid asphyxiation…

Do not operate an engine in a confined area without proper ventilation.

Avoid injury from batteries…

Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes and clothing. Battery gases can

explode. Keep cigarettes, sparks and flames away from the battery.

Avoid injury due to inferior parts…

Use only original equipment parts to ensure that important safety criteria are met.

Avoid injury to bystanders…

Always clear the area of bystanders before starting or testing powered equipment.

Avoid injury due to projectiles…

Always clear the area of sticks, rocks or any other debris that could be picked up and thrown by the powered

equipment.

1-3

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

SAFETY

Safety

Think Safety First (Cont.)

Avoid modifications…

Never alter or modify any part unless it is a factory approved procedure.

Avoid unsafe operation…

Always test the safety interlock system after making adjustments or repairs on the machine. Refer to the Electrical

section in this manual for more information.

Avoid electrical shock…

Never touch electrical wires or components while the engine is running. They can be sources of shock. De-

energize the system if you are having to do repairs. If testing electrical components ensure you are working in a

dry environment.

Hydraulic System...

Release all pressure in the hydraulic system before performing any work on the system. Keep your body and

hands away from pin-hole leaks or nozzles that eject hydraulic uid under high pressure. Do not use your hands

to search for leaks. Hydraulic uid escaping under pressure can have sufcient force to penetrate the skin and

cause serious injury. Seek medical attention right away if hydraulic uid gets in the skin.

Personal Protective Equipment…

Use appropriate personal protective equipment (PPE) for protecting yourself from potential hazards in the

environment in which you will work. Each process outlined in this manual may need different PPE to protect the

service person. Use the proper PPE for the task at hand.

Tools…

All tools should be in proper working order. Do not use tools that are broken or in disrepair. Use the proper tool for

the proper application.

Lifts, Hoists, and Jacks…

All lifts, hoists, and jacks should be used in accordance with the manufacturer information. Inspect lifts, hoists,

and jacks prior to use. Do not over load lifts, hoists, and jacks. Do not work under a suspended load. Ensure

chock blocks are used on equipment that can move. Use lifts or jacks and jack stands that are rated to support

the total weight of the machine and any attachments. Do not rely on jacks to support the machine. If you are

unsure of the operation of any lifts, hoists, and jacks do not use.

1-4 Z Master 7500-D Series Service Manual

March 2018 - Digital Edition

Table of Contents

SAFETY

Think Safety First (Cont.)

Fire Extinguishers…

The proper class of fire extinguisher should be used in case of fire.

Class A extinguishers are for ordinary combustible materials such as paper, wood, cardboard, and most plastics.

The numerical rating on these types of extinguishers indicates the amount of water it holds and the amount of fire

it can extinguish. Geometric symbol (green triangle).

Class B fires involve flammable or combustible liquids such as gasoline, kerosene, grease and oil. The numerical

rating for class B extinguishers indicates the approximate number of square feet of fire it can extinguish.

Geometric symbol (red square).

Class C fires involve electrical equipment, such as appliances, wiring, circuit breakers and outlets. Never use

water to extinguish class C fires - the risk of electrical shock is far too great! Class C extinguishers do not have a

numerical rating. The C classification means the extinguishing agent is non-conductive. Geometric symbol (blue

circle).

ABC fire extinguishers are a dry chemical type used for multiple purposes. See above information for description.

Ensure fire extinguishers are serviceable and replace any that are discharged or out of inspection dates.

1-5

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

SAFETY

Safety

Additional Safety

Riding Products…

Roll Over Protection Systems (R.O.P.S.) should not be removed or modified in anyway. Blades and cutting system

should be in good operational order before using. If available, a seat belt should always be worn when operating

with R.O.P.S. up.

Snow Products...

Watch for icy walkways when operating snow products. Ensure the area is cleared of any objects that could

become entangled or thrown.

Turf Products...

Aerator’s could puncture underground cables or irrigation systems.

Walk Power Mowers...

Do not wear open-toed shoes when operating. Watch out for hot surfaces and sharp edges.

Hand Held Products…

Use the operators manual recommended extension cord for the product.

Engines...

Keep hands and feet away from hot, rotating components. Do not operate in an enclosed environment.

Attachments

Follow all instruction in the operators manual for attachments. Different attachments present different hazards.

2-1

Z Master 7500-D Series Service Manual

March 2018 - Digital Edition Table of Contents

SPECIFICATIONS

Specications

Table of Contents

General Specications.......................................................................................................... 2-2

Torque Specications ........................................................................................................... 2-4

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)........................ 2-5

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Series) .................... 2-6

Equivalents and Conversions .............................................................................................. 2-8

U.S. to Metric Conversions................................................................................................... 2-9

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