Toro 30517 Bedienungsanleitung

FormNo.3366-955RevC

RoadLightKit

NorthAmericanGroundsmaster360Multi-PurposeMachinewith

Cab

ModelNo.30517

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–InitialPreparation

2Nopartsrequired–Floorplateaccesshole

Columnbracketassembly1

Columnbracketmount1

Carriagescrew,3/8inchx1inch2

Flangenut,3/8inch2

Columncover1

Screw2

Installtheswitchcolumnassembly

Dualrateasher1

Flangeheadscrew,#10x3/4inch2

4Flangenut,#102

Installthedualrateasher

Headlight2

Washer,.344inchI.D.2

5Flangelocknut,5/16inch2

Installtheheadlights

Warninglight—front2

Grommet2

Warninglight—rear2

Screw,#10x1inch4

Flangelocknut,#104

Bulletconnector8

Installthewarninglights

Wireharness1

Grommet1

Cabletie,7–1/4inch(184mm)13

7Cabletie,14–1/2inch(368mm)2

Installthewireharness

8Nopartsrequired–FinalProcedures

MediaandAdditionalParts

DescriptionQty.Use

Installationinstructions1Usetoinstallkit

Partscatalog1Usetoreferencepartnumbers

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

InitialPreparation

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,stoptheengine,

engagetheparkingbrakeandremovethekeyfrom

theignitionswitch.

2.Disconnectthenegative(–)batterycablefromthe

battery.

WARNING

Wearsafetygogglesandrubbergloveswhen

workingwithbatteries.Sincethegasesare

explosive,keepopenamesandelectricalspark

awayfrombatteries.Donotsmoke.

3.Pressthesteeringtowerfootpedaldownandpivot

thetowerforwardasfaraspossible.Releasethe

pedaltolockthetowerintheforwardposition.

4.Movetheseatlatch,locatedontheleftsideofthe

seat,rearwardtounlatchtheseatandpullforward

onthetopoftheseat(Figure1).

Figure1

1.Seatlatch

5.Raiseandsecurethehoodasfollows:

•Releasethehoodlatches.

•Liftuponthehooduntiltheproprodcanbe

positionedbehindtheframetube(Figure2).

1G015806

Figure2

1.Proprod

•Lowerthehooduntiltherodisinfrontofand

restingagainsttheframetube.

FloorPlateAccessHole

NoPartsRequired

Procedure

1.Removetheknockoutplug,locatedbetweenthe

brakepedalandthesteeringcolumnintheoor

plate(Figure3).Iftheoorplatedoesnothavea

knockoutplug,proceedtothenextstepfordrilling

instructions.

G015961

Figure3

1.Knockoutpluglocation

2.UsingthedimensionsshowninFigure4,locate,

markanddrilla2inch(51mm)diameterholeinthe

oorplate.

Note:Makesureisthereisnothingundertheoor

platetointerferewiththedrilling.

G015966

Figure4

1.1inch(51mm)3.1–5/8inches(41mm)

2.2inchdiameter(51mm)

InstallingtheSwitchColumn

Assembly

Partsneededforthisprocedure:

1Columnbracketassembly

1Columnbracketmount

2Carriagescrew,3/8inchx1inch

2Flangenut,3/8inch

1Columncover

2Screw

Procedure

1.Mountthecolumnbracketassemblytothesteering

columnwiththecolumnbracketmount,(2)3/8inch

x1inchcarriagescrewsand3/8inchangenuts.

Positionthecolumnbracketashighaspossibleon

thesteeringcolumnasshowninFigure5.Make

surethecolumnbracketdoesnotinterferewiththe

steeringwheel.

Note:Overtighteningthecarriagescrews/ange

nutsmaydistortthecolumnbracketprohibitingthe

coverfrombeinginstalled.

Figure5

1.Screw(2)5.Columnbracket

2.Columncover6.Flangenut

3.Columnbracketmount7.Carriagescrew

4.Speednut(2)

2.Afterthewireharnessisconnectedtotheswitches,

mountthecolumncovertothecolumnbracket

speednutswithtwoscrews(Figure5).

InstallingtheDualRateFlasher

Partsneededforthisprocedure:

1Dualrateasher

2Flangeheadscrew,#10x3/4inch

2Flangenut,#10

Procedure

1.Positionthedualrateasherundertheseatplate

whilealigningitwiththemountingholesintheplate

(Figure6).

G016296

Figure6

1.Flangenut3.Dualrateasher

2.Flangeheadscrew

2.Securethedualrateashertotheseatplatewith(2)

#10x3/4inchangeheadscrewsandangenuts

(Figure6).

InstallingtheHeadLights

Partsneededforthisprocedure:

2Headlight

2Washer,.344inchI.D.

2Flangelocknut,5/16inch

Procedure

Secureaworklighttoeachheadlightbracketwitha.344

inchI.D.washerand5/16inchangelocknut.Discard

thebolts,lockwashersandnutsincludedwiththelights

(Figure7).

Figure7

1.Headlight3.Washer

2.Headlightbracket4.Flangelocknut

InstallingtheWarningLights

Partsneededforthisprocedure:

2Warninglight—front

2Grommet

2Warninglight—rear

4Screw,#10x1inch

4Flangelocknut,#10

8Bulletconnector

AccessingtheCabRoof

Removethe(4)nuts,washersandbushingssecuringthe

cabrooftotheheadliner(Figure8).Also,removethe

smallfastenersecuringthefrontedgeoftherooftothe

headliner.Carefullypropuptherooftogainaccessto

theinsideoftheheadliner.

Note:Donotdisconnecttheairconditioning

refrigerantlines.

Figure8

1.Roof3.Nut,washerandbushing

2.Headliner4.Smallerfastener

Frontwarninglights

1.Cutoutthetemplateonpage11.

2.Onthefrontofthecabheadliner,usethetemplate

(Figure9)tolocateandmarkthetwomountingholes

forthewarninglights(Figure9).

Figure9

1.Template3.Warninglight

2.Gasket

3.Carefullycutouteachholeintheheadliner.Remove

allroughedges.

Important:Makesurethewiringinsidethe

headlinerisawayfromtheareabeingcut.

4.Insertagasketandwarninglightintoeachholein

theheadliner(Figure9).

5.Locatethewireharnessconnectorsintheheadliner

andplugthemintothelights.

Rearwarninglights

1.Cutoutthetemplateonpage13.

2.Ontherearofthecabheadliner,usethetemplate

(Figure10)tolocateandmarkthe(3)mounting

holesforeachwarninglight(Figure10).

Figure10

1.Warninglightlens3.Template

2.Warninglightbody

3.Carefullydrillouttheholesintheheadliner.Remove

allroughedges.

Important:Makesurethewiringinsidethe

headlinerisawayfromthedrillingarea.

4.Makeamarkontheamberend(singlelamentbulb)

ofeachwarninglightbody.

5.Removethescrewssecuringthelenstoeachwarning

lightbody.Removethelensfromthebody.

6.Mountawarninglightbodytoeachlocation,on

theheadliner,with(2)#10x1inchscrewsand#10

angenuts(Figure10).

Note:Makesurethelightsarepositionedsothe

amberends(singlelamentbulbs)aretowardthe

outsideofthemachine.

7.Locatethewireendsoftheheadlinerharnessand

routethemthroughthegrommetsinthebackofthe

lightbodies.

8.Crimpabulletconnectorontoeachendofthewire

ends(4perside).

9.Plugthebulletconnectorsintotheappropriatelight

terminals,positioningasshowninFigure11and

Figure12.

g017760

4 5 6

1 2 3

Figure11

RightSide

1.Lightbulbw/double

lament

4.Graywirehere

2.Blackwirehere5.Lightbulbw/singlelament

3.Violetwirehere6.Bluewirehere

g017759

1 2 3 4 5 6

Figure12

LeftSide

1.Orangewirehere4.Lightbulbw/double

lament

2.Lightbulbw/singlelament5.Blackwirehere

3.Brownwirehere6.Violetwirehere

10.Installalenstoeachwarninglight.Makesurethe

amberlensoneachlightistowardtheoutsideofthe

machine.

11.Installthecabrooftotheheadlinerwiththefasteners

previouslyremoved.

Important:Brakelightfunctionnotused.

InstallingtheWireHarness

Partsneededforthisprocedure:

1Wireharness

1Grommet

13Cabletie,7–1/4inch(184mm)

2Cabletie,14–1/2inch(368mm)

Procedure

Route,connectandsecurethewireharnessasfollows:

•Startingatthefrontofthemachineandunderthe

oorplate,routetheendoftheharnesswiththe(2)

connectorsupthroughtheknockoutintheoor

plateandupthesteeringcolumntotheturnsignal

andheadlightswitches.Plugtheharnessconnectors

totheappropriateswitches.

Figure13

1.Knockoutplughole2.Grommet

•Cutaslitinthesuppliedgrommetandcutoutthe

bottomopening.Withtheconeendofthegrommet

facingdown,wrapitaroundtheharnessandinsertit

intotheknockoutholeintheplatform(Figure13).

•Routetheleftandrightheadlightharnessconnectors

alongthefrontoftheplatformtoeachheadlight

(Figure14).

•Plugtheharnessconnectorsintotheheadlightsand

theharnessclipsintotheholesintheheadlight

brackets(Figure14).

•Cabletietheharnesstotheholesintheframe

gussets.

Figure14

1.Cabconnection4.Harnessclip

2.Switchconnection5.Dualrateasher

connection

3.Headlightconnections6.Accessoryconnection

•Routetheharnessalongtheexistingwireharnessand

undertheplatformtothedualrateasher.Cabletie

theharnesstotheexistingharnessneareachharness

clip.Plugtheconnectorintothedualrateasher.

•Followingtheexistingharness,routetheharness

alongtheundersideoftheseatsupportbracketto

thecontrolpanelontherightsideofthemachine.

•Removethe(5)screwssecuringthecontrolpanelto

thetankcover.

•Raisethecontrolpanelandlocatethewireharness

connectorlabeledaccessory.

•Routetheharnessconnectoruptotheaccessory

connectorandplugitin.

•Installthecontrolpaneltothetankcoverwiththe

screwsremoved.Torquethescrewsto25in-lbs(2.8

N-m).Donotovertightenthescrews.

Followingtheexistingharness,routetheharness

alongtheundersideoftheseatsupportbracketto

therearofthecab.Connecttheharnesstothecab

asfollows:

–Attherearofthecab,unplugthecabwire

harnessfromthetractionunitwireharness(8pin

connectors)(Figure15).

Figure15

1.Cabharnessandtraction

unitharness

2.Lightkitharness

–Plugthelightkitwireharnessintothecaband

tractionunitwireharnesses(Figure15).

Important:Makesuretheharnessisclearofall

hot,sharpormovingcomponents.

FinalProcedures

NoPartsRequired

Procedure

1.Pullupontheseatlatchreleasebarandlowerthe

seatintothelockedposition.

2.Attachthenegativebatterycabletothebatterypost.

3.Raisethehooduntiltheproprodcanberaised

abovetheframetube,thenlowerthehood.Secure

thehoodlatches.

Figure16

1.Seatlatchreleasebar

Operation

TheRoadLightKitconsistsof2frontmountedhead

lamps,2frontwarninglightsand2rearwarninglights.

LightSwitch

Pressthefarsideofthelightswitch(Figure17)to

activatethefrontheadlightsandtherearlights.

Figure17

1.Lightswitch2.Turnsignal

TurnSignal

Pressdownontheturnsignalarm(Figure17)to

activatetheleftturnsignal.

Pressupontheturnsignalarm(Figure17)toactivate

therightturnsignal.

IfturningLEFT:

Theleftcombinationwarning/turn/taillampwill

illuminateasfollows:

•Amberlampwillash.

•Thelowintensityredtaillampwillbeonsteady.

•Thehighintensityredtaillampwillbehighrate

ash.

Therightcombinationwarning/turn/taillampwill

illuminateasfollows:

•Amberlampwillbeonsteady.

•Theredtaillampwillbeonsteady(bothhighand

lowintensity).

IfturningRIGHT:

Therightcombinationwarning/turn/taillampwill

illuminateasfollows:

•Amberlampwillash.

•Thelowintensityredtaillampwillbeonsteady.

•Thehighintensityredtaillampwillbehighrate

ash.

Theleftcombinationwarning/turn/taillampwill

illuminateasfollows:

•AmberLampwillbeonsteady.

•Theredtaillampwillbeonsteady(bothhighand

lowintensity).

AimingtheHeadlights

1.Loosenthemountingnutsandpositioneach

headlightsothatitpointsstraightahead.Tighten

themountingnutjustenoughtoholdtheheadlight

inposition.

2.Placeaatpieceofsheetmetaloverthefaceof

theheadlight.

3.Mountamagneticprotractorontotheplate.While

holdingtheassemblyinplace,carefullytiltthe

headlightdownward3degrees,thentightenthenut.

4.Repeattheprocedureontheotherheadlight.

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