Toshiba 42WL55A Bedienungsanleitung
SERVICE MANUAL
LCD Color Television
42WL55A
42WL55E
42WL55R
42WL55T
FILE NO. 060-200509
Published in Japan Sep. 2005 (YC)TOSHIBA CORPORATION 2005
– 2 –
TABLE OF CONTENTS
SERVICE SAFETY PRECAUTIONS .................................................................................................................................... 3
HANDLING THE LCD MODULE .......................................................................................................................................... 5
SERVICE MODE .................................................................................................................................................................. 7
LOCATION OF CONTROLS ...............................................................................................................................................12
LAYOUT OF MAJOR BOARDS .......................................................................................................................................... 14
MECHANICAL DISASSEMBLY .......................................................................................................................................... 15
EXPLODED VIEW .............................................................................................................................................................. 17
PACKING DISASSEMBLY ................................................................................................................................................. 19
CHASSIS AND CABINET REPLACEMENT PARTS LIST ................................................................................................. 20
PC BOARDS TOP & BOTTOM VIEW ................................................................................................................................ 27
CIRCUIT BLOCK DIAGRAM .............................................................................................................................................. 39
SPECIFICATIONS ............................................................................................................................................................. 43
APPENDIX:
SCHEMATIC DIAGRAM
–3 –
GENERAL ADJUSTMENTS
SPECIFIC INFORMATIONS
SERVICE SAFETY PRECAUTIONS
•The caution items shown here describe major safety issues and should always be observed.
•The meanings of the various indications are as follows.
WARNING
CAUTION
Indicates a hypothetical situation in which service personnel and nearby third parties, or even
end users due to a product defect after the service operation is completed, could possibly be in
danger of injury or even death in the event of operational error.
Indicates a hypothetical situation in which service personnel and nearby third parties, or even
end users after the service operation is completed, could possibly be in danger of injury, or
where there could be physical damage in the event of operational error.
* Physical damage means major damage to a home, furnishings and other possessions.
Examples of marks
SHOCK HAZARD
PROHIBIT DISASSEM-
BLING
UNPULUG
The
"
indicates caution (including danger and warning).
The actual meaning of this caution is indicated inside the
"
or nearby illustrations or text.
The example shown to the left indicates the danger of "electrical shock".
The indicates a forbidden action.
The actual meaning of this caution is indicated inside the or nearby illustrations or text.
The example shown to the left indicates that disassembly is forbidden.
The
-
indicates a forced action (an action that must be performed).
The actual meaning of this forced action is indicated by
-
or nearby illustrations or text.
The example shown to the left indicates that the power plug must be disconnected.
–4 –
WARNING
KEEP CHILDREN
AWAY
UNPULUG
SHOCK HAZARD
USE SPECIFIED
PARTS
CAUTION FOR
WIRING
CAUTION FOR
ASSEMBLING /
WIRING
CHECK INSULATION
RESISTANCE
PROHIBIT
REMODELING
•Always advise users to keep children away.
There is danger of injury to children from tools, disassembled products, etc.
•Always disconnect the power plug before starting work whenever power is not required.
Failure to disconnect the power plug before starting work can result in electrical shock.
•Depending on the model, use an insulation transformer or wear gloves when servicing with the
power on, and disconnect the power plug to avoid electrical shock when replacing parts.
In some cases, alternating current is also impressed in the chassis, so electrical shock is pos-
sible if the chassis is contacted with the power on.
•Always use the replacement parts specified for the particular model when making repairs.
The parts used in products have the necessary safety characteristics such as inflammability,
voltage resistance, etc.; therefore, use only replacement parts that have these same character-
istics.
Use only the specified parts when the mark is included in a circuit diagram or parts list.
•Parts mounting and routing of the wiring should be the same as that used originally.
For safety purposes, insulating materials such as tubing or tape is sometimes used and printed
circuit boards are sometimes mounted floating.
Also make sure that wiring is routed and clamped to avoid parts that generate heat and which
use high voltage. Always follow the original scheme.
•After a repair has been completed, reassemble all disassembled parts, and route and recon-
nect the wiring, in accordance with the original scheme.
Do not allow internal wiring to be pinched by cabinets, panels, etc.
Any error in reassembly or wiring can result in electrical leakage, flame, etc., and may be
hazardous.
•After completing the work, disconnect the power plug from the outlet, remove the antenna, turn
on the power switch. Then, use a 500V insulation resistance meter to check the insulation
resistance of the antenna terminal, other metallic parts and between the prongs of the power
plug to make sure that the insulation resistance is 1M 1or more.
The set will require inspection and repair if the insulation resistance is below this value.
•Never remodel the product in any way.
Remodeling can result in improper operation, malfunction, or electrical leakage and flame,
which may be hazardous
–5 –
GENERAL ADJUSTMENTSSPECIFIC INFORMATIONS
HANDLING THE LCD MODULE
Safety Pre autions
In the event that the screen is damaged or the liquid crystal
(fluid) leaks, do not breathe in or drink this fluid. Also, never
touch this fluid.
Such actions could cause toxicity or skin irritation. If this fluid
should enter the mouth, rinse the mouth thoroughly with wa-
ter. If the fluid should contact the skin or clothing, wipe off
with alcohol, etc., and rinse thoroughly with water. If the fluid
should enter the eyes, immediately rinse the eyes thoroughly
with running water.
Pre autions for Handling the LCD Module
The LCD module can easily be damaged during disassembly
or reassembly; therefore, always observe the following pre-
cautions when handling the module.
1. When attaching the LCD module to the LCD cover, posi-
tion it appropriately and fasten at the position where the
display can be viewed most conveniently.
2. Carefully align the holes at all four corners of the LCD
module with the corresponding holes in the LCD cover
and fasten with screws. Do not strongly push on the mod-
ule because any impact can adversely affect the perform-
ance. Also use caution when handling the polarized screen
because it can easily be damaged.
CAUTION The metal edges of the LCD module
are sharp, so use caution to avoid in-
jury.
3. If the panel surface becomes soiled, wipe with cotton or a
soft cloth. If this does not remove the soiling, breathe on
the surface and then wipe again.
If the panel surface is extremely solied, use a CRT cleaner
as a cleaner.Wipe off the panel surface by drop the cleaner
on the cloth. Do not drop the cleaner on the panel. Pay
attention not to scratch the panel surface.
4. Leaving water or other fluids on the panel screen for an
extended period of time can result in discoloration or
stripes. Immediately remove any type of fluid from the
screen.
5. Glass is used in the panel, so do not drop or strike with
hard objects. Such actions can damage the panel.
6. CMOS-LSI circuitry is used in the LCD module, so avoid
damage due to static electricity. When handling the mod-
ule, use a wrist ground or anchor ground.
–6 –
7. Do not expose the LCD module to direct sunlight or strong
ultraviolet rays for an extended period of time.
8. Do not store the LCD module below the temperature con-
ditions described in the specifications. Failure to do so
could result in freezing of the liquid crystal due to cold air
or loss of resilience or other damage.
9. Do not disassemble the LCD module. Such actions could
result in improper operation.
10. When transporting the LCD module, do not use packing
containing epoxy resin (amine) or silicon resin (alcohol or
oxim). The gas generated by these materials can cause
loss of polarity.
–7 –
Test signal selection : abutton (on Remote)
Selection of the adjustment items : Channel s/t(on TV or Remote)
Change of the data value : Volume ;+/–(on TV or Remote)
Adjustment menu mode ON/OFF : MENU button (on TV)
Initialization of the memory : CALL + Channel button on TV (s)
Reset the count of operating protect
circuit to “00”: CALL + Channel button on TV (t)
“RCUT”selection : 1 button
“GCUT” selection : 2 button
“BCUT” selection : 3 button
“SCNT” selection : 4 button
“COLP”selection : 5 button
“TNTC”selection : 6 button
Color thickness correction
note: Displayed differently as shown below, de-
pending on the setting of the receiving color
system.
COLP (PAL)
COLC (NTSC)
COLS (SECAM)
Automatic A/D Adjustment(PC, Component)
: 7 button
Self diagnostic display ON/OFF : 9 button
CAUTION : Never try to perform initialization unless you have changed the memory IC.
SERVICE MODE
1. ENTERING SERVICE MODE
1) Press button once on 2) Press button again and 3) While pressing the button,
Remote Control. keep pressing. press MENU button on TV set.
(Service mode display)
2. DISPLAYING THE ADJUSTMENT MENU
1) Press MENU button on TV.
Service mode Adjustment mode
3. KEY FUNCTION IN THE SERVICE MODE
The following key entry during display of adjustment menu provides special functions.
Press
Press
or Sound Mute
–8 –
4. SELECTING THE ADJUSTING ITEMS
1) Every pressing of CHANNEL sbutton in the service mode changes the adjustment items in the order of table-2.
(tbutton for reverse order)
5. ADJUSTING THE DATA
1) Pressing of VOLUME ;+/–button will change the value of data in the range from 00H to FFH. The variable range
depends on the adjusting item.
6. EXIT FROM SERVICE MODE
1) Pressing POWER button to turn off the TV once.
■INITIALIZATION OF MEMORY DATA
After replacing EEPROM IC, the following initialization is required.
1. Enter the service mode, then select any register item.
2. Press and hold the CALL button on the Remote, then press the CHANNEL sbutton on the TV.The initialization of EEPROM IC
has been complated.
3. Check the picture carefully. If necessary, adjust any adjustment item above.
Perform “Auto tune”on the owner’s manual.
CAUTION: Never attempt to initialize the data unless EEPROM IC has been replaced.
7. TEST SIGNAL SELECTION
1) Every pressing of abutton on the Remote Control changes the built-in test patterns on screen as described below
in SERVICE MODE.
Signals Picture
•Red raster
• Green raster
• Blue raster
• All Black
• All White
R
All BlackAll White
BSignal off G
–9 –
8. SELF DIAGNOSTIC FUNCTION
1) Press “9” button on Remote Control during display of adjustment menu in the service mode.
The diagnosis will begin to check if interface among IC’s is executed properly.
2) During diagnosis, the following displays are shown.
Firmware :
Version information of microprocessor
In case of file name : WL55_ASIA and Version : 0100 indicates [WL55_ASIA_0100].
Time : Total hour of turn the TV on. (Unit : H)
Power :Operation number of protecting circuit ----"000" is normal.
When indication is other than "000", overcurrent apt to flow, and circuit parts may possibly be damaged.
Bus line : --"OK" is normal
"SCL-GND"(Red indication) : SCL-GND short circuit
"SDA-GND"(Red indication) : SDA-GND short circuit
"SCL-SDA"(Red indication) : SCL-SDA short circuit
Bus cont : --- "OK" is normal.
NG is abnormal(Red indication), when
type name of semiconductor indicates.
Block
UV : TV reception mode
V1 : VIDEO 1 input mode ( 1)
V2 : VIDEO 2 input mode ( 2)
V3 : VIDEO 3 input mode ( 3)
8 digit : CD number
Model name (7 digit)
1
2
3
4
5
6
1
2
3
4
5
6
78
7
8
–10 –
9. VERSION CHECK MODE
1) Press “9” button twice on Remote Control during display of adjustment menu in the service mode. The version of main
MPU will begin to check.
2) During Version Check, the following displays are shown.
MMAIN MPU :
Version information of microprocessor
In case of file name : WL55_ASIA, Version 0100 for Code Program Version
and (E16) for OSD Version indicates [WL55_ASIA_0100(E16)]
NEEPROM :
Version information of EEPROM : Display 1 byte data.
OSUB MPU :
Version information of SUB MPU : Display 1 byte data.
POPTION :
Option information : Display six numbers of 1 byte data.
QHDMI ID :
HDMI ID information : Display 4 byte data.
RCD number : Display 8 digit number
SModel name : Display 7 digit number
TPanel Vender information display
The following Panel Vender and screen size are displayed.
M
N
O
P
Q
R
ST
Example : SHP-42 indicates that Vender is SHP and Screen Size is 42 inch.
Panel Vender Screen Size(Inch)
LPLLCD
PDP
-23
SHP -26
CMO
LG
-32
-37
-42
-42
Panel
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