Toshiba G9000 SERIES Bedienungsanleitung

G9000 SERIES

TOSHIBA SYNC KIT

INSTALLATION MANUAL

480/480 V 1000/1330/1500/1660/2000kVA

Document No.: 200151-001

Document: 4GBH0154 Rev. C

March 2020

G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001 i

UNINTERRUPTIBLE POWER SYSTEM

If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or

write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product

Manager.

Please complete the following information for your records.

Keep this manual with the UPS equipment.

Job Number:

Model Number:

Serial Number:

Application:

Shipping Date:

Date of Installation:

Inspected By:

IMPORTANT NOTICE

Never attempt to install, operate, maintain or dispose of this equipment until you have first read and understood all

of the relevant product warnings and user directions that are contained in this Installation manual.

The installation of this equipment must only be performed by qualified personnel.

The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to

provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should

further information be required or should particular problems arise which are not covered sufficiently the matter

should be referred to the local TOSHIBA sales office.

Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the

conditions of any written sales contract.

Any Electrical or mechanical modifications to this equipment without prior written consent of

TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may

also result in personal injury, death, or equipment damage.

ii G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001

Purpose and Scope of Manual

This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product.

This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used

throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this

equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be

readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.

TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any

product or service identified in this publication.

TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references

appearing in this manual are registered trademarks of their respective owners.

TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for

incidental or consequential damages resulting from the use of information contained in this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written

consent of TOSHIBA INTERNATIONAL CORPORATION.

Printed in Japan

Contacting TOSHIBA Customer Support Center

The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System

problem that you may experience or to provide after sales service support.

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) –Monday through Friday

Tel (877) 867-8773

Fax (713) 896-5212

E-mail –TIC-UPSservice@toshiba.com

You may contact TOSHIBA by writing to:

TOSHIBA INTERNATIONAL CORPORATION.

SOCIAL INFRASTRUCTURE SYSTEMS GROUP

POWER ELECTRONICS DIVISION

13131 West Little York Rd.

Houston, TX 77041-9990

Attn: UPS Product Manager

For further information on Toshiba products and services, please visit our website at:

http://www.toshibaups.com/

 
 
 
 
 
G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001 iii 
 Table of Contents 
 
Table of Contents................................................................................................................................................................iii 
List of Tables.......................................................................................................................................................................iii 
List of Figures......................................................................................................................................................................iii 
1How to use this Manual...............................................................................................................................................1 
1.1 Notice Icons.........................................................................................................................................................1 
1.2 Qualified Personnel.............................................................................................................................................2 
2OVERVIEW.................................................................................................................................................................3 
3TOSHIBA SYNC KIT Parts List...................................................................................................................................4 
4MASTER UPS Installation Procedures.......................................................................................................................6 
5SLAVE UPS Installation Procedures.........................................................................................................................10 
6SLAVE UPS Setting Procedures...............................................................................................................................13 
7Verify Proper Setup...................................................................................................................................................15 
 
List of Tables 
 
Table 3-1: Parts List of TOSHIBA SYNC KIT...................................................................................................................4 
 
 List of Figures 
 
Figure 2-1: Synchronous Operation Configuration...........................................................................................................3 
Figure 3-1: TOSHIBA SYNC KIT Parts Identification.......................................................................................................5 
Figure 4-1: Installation Procedures for MASTER UPS(1000-2000kVA)...........................................................................7 
Figure 4-2: Wire Connection of Output Bus bars for MASTER UPS (1000kVA)..............................................................8 
Figure 4-3: Wire Connection of Output Bus bars for MASTER UPS (1330-2000kVA) ....................................................9 
Figure 5-1: Installation procedures for SLAVE UPS(1000kVA)......................................................................................10 
Figure 5-2: Installation procedures for SLAVE UPS(1330-2000kVA) ............................................................................11 
Figure 5-3: Location of CN54 on VSAU-48* PCB...........................................................................................................11 
Figure 5-4: Installation of jumper wire on IOAU-19*.......................................................................................................12 
Figure 6-1: SLAVE UPS Setting Procedures..................................................................................................................14 
Figure 7-1: Example of TOSHIBA SYNC operation display...........................................................................................15 

iv G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001

This Page Left Intentionally Blank

G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001 1

1 How to use this Manual

This manual is designed for ease of use, giving the user easy and quick reference to information.

This manual uses notice icons to draw attention to the user important information regarding the safe operation and

installation of the UPS.

1.1 Notice Icons

The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever

they appear in the text of this manual.

Warning: A warning symbol shows potentially hazardous situation or condition which could result in

personal injury or death, if not avoided.

Caution: A caution symbol shows potentially hazardous situation or condition which could result in

personal injury or equipment damage, if not avoided.

Note: A Note symbol shows the information the user or the service personnel should observe during

the UPS operation or service work.

Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform

during the UPS installation, operation or service work.

Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer

Support Center.

WARNING

CAUTION

NOTE

PROHIBIT

2 G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001

1.2 Qualified Personnel

Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety

practices.

A qualified person must:

1) Read this entire instruction manual carefully.

2) Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved.

3) Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance with

established safety practices

4) Be trained and authorized to perform the service, maintenance or repair of this equipment

5) Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash

clothing, etc. in accordance with established practices

6) Be trained in rendering first aid.

G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001 3

2 OVERVIEW

TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need a TOSHIBA SYNC KIT whenever two SMS UPSs

are installed in a synchronous operation configuration.

Each TOSHIBA SYNC KIT contains all hardware necessary for one pair of master and slave UPS to operate in a

synchronous configuration. Each additional UPS unit will require another sync kit, if applicable. This manual is

specifically for 1000-2000kVA capacity models of the G9000 Series UPS.

The UPSs must be de-energized when the TOSHIBA SYNC KITs are installed and the

synchronous operation configuration is established between the UPSs.

* –PCB revision suffix may be applied.

Figure 2-1: Synchronous Operation Configuration

CAUTION

BYPASS Input

AC Input

UPS #A: MASTER G9000

INV

CONV

INV

CONV

UPS #B: SLAVE G9000

BYPASS Input

STS

PDU

VSAU-48*

To Load

AC Input

IOAU-19*

TN13

Jumper

TOSHIBA Sync circuit

Slave

TOSHIBA Sync circuit

Master

Qty. 3 #16AWG, 600V insulation,

multi-strand, twisted trio wire, with ring lugs

for #12 screws.

Field installed by Others

4 G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001

3 TOSHIBA SYNC KIT Parts List

Table 3-1: Parts List of TOSHIBA SYNC KIT

Part #

Part name

Qty

Remarks

Master

Slave

Fuse: ATM3 AC 600V 3A

Fuse holder: L60030M-3PQ

Wire: AWG20 3-twisted

Output Busbars(M4 clamp) - Fuse holder(M5 clamp)

A/B/C phase

1320/1620/1920mm

Wire: AWG20 3-twisted

VSAU-48* (connector D-5P) - Fuse holder(M5 clamp)

1000mm

Jumper wire: AWG20 (stripped)

40mm

Cable tie mount: TM3S10-M

Use as necessary

Screws (M4)

Fuse label

Cable Tie

Use as necessary

* –PCB revision suffix may be applied.

Part #1: Fuses

Part #2: Fuse holder

Part #3A: Wire

Part #3B: Wire

Part #3C: Jumper wire

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