Toyota 2001-2004 Corolla Bedienungsanleitung

Toyota Corolla

Manual de taller

2001-2004

COMPONENTES

DEL ARBOL DE LEVAS

140OI–01

A64044

Engine Under Cover RH

Clip

Fan and Generator V Belt

Cylinder Head Cover No. 2

Clip

Engine Mounting Insulator RH

N·m (kgf·cm, ft·lbf) : Specified torque

52 (530, 38)

7.0 (71, 62 in.⋅lbf)

–ENGINE MECHANICAL CAMSHAFT

14–93

1103

2004 COROLLA (RM1037U)

CAMSHAFT

COMPONENTS

A64043

Ventilation Hose No. 2

Clamp Bracket

Ventilation Hose

Ignition Coil Assy

Engine Wire

Clamp Bracket

Gasket

Cylinder Head Cover

Sub–assy

Seal Washer

N·m (kgf·cm, ft·lbf) : Specified torque

9.0 (92, 80 in.⋅lbf)

11 (112, 8)

14–94

–ENGINE MECHANICAL CAMSHAFT

2004 COROLLA (RM1037U)

A64006

V–ribbed Belt

Tensioner Assy

Camshaft Bearing Cap No. 1

Camshaft Timing Gear

or Sprocket

Camshaft Timing Gear Assy

Chain Tensioner

Assy No. 1

Camshaft

Camshaft No. 2

Camshaft Bearing Cap No. 3

69 (704, 51)

29 (296, 21)

9.0 (92, 80 in.⋅lbf)

23 (235, 17)

54 (551, 40)

13 (133, 10)

N·m (kgf·cm, ft·lbf) : Specified torque

Timing Chain Sub–assy

–ENGINE MECHANICAL CAMSHAFT

14–95

2004 COROLLA (RM1037U)

140OJ–01

A65077

A60622

A01045

A64005

14–96

–ENGINE MECHANICAL CAMSHAFT

2004 COROLLA (RM1037U)

REPLACEMENT

1. REMOVE ENGINE UNDER COVER RH

2. REMOVE CYLINDER HEAD COVER NO.2

(a) Remove the 2 screw, 3 clips and engine under cover.

3. REMOVE FAN AND GENERATOR V BELT

(a) Turn the V–ribbed belt tensioner slowly clockwise and

loosen it. Then, remove the fan and generator V belt and

put back the V–ribbed belt tensioner little by little and fix

it quietly.

4. REMOVE ENGINE MOUNTING INSULATOR

SUB–ASSY RH

(a) Remove the PS oil pump reservoir and put it aside.

(b) Place a wooden block between the jack and engine, and

set the jack, then remove the 4 bolts, the 2 nuts and en-

gine mounting insulator RH.

REEMPLAZO

1. QUITAR EL MOTOR BAJO CUBIERTA RH

A64021

A64022

A64023

A65078

A64058

–ENGINE MECHANICAL CAMSHAFT

14–97

1107

2004 COROLLA (RM1037U)

5. DISCONNECT ENGINE WIRE

(a) Remove the 5 clamps from the 5 clamp brackets.

(b) Disconnect the 4 ignition coil connectors.

6. REMOVE IGNITION COIL ASSY

(a) Remove the 4 bolts and 4 ignition coils.

7. DISCONNECT VENTILATION HOSE

(a) Disconnect the ventilation hose from the cylinder head

cover.

8. DISCONNECT VENTILATION HOSE NO.2

(a) Disconnect the ventilation hose from the cylinder head

cover.

A64856

A62185

Mark Mark

Mark

Timing Chain

Cover Surface

Groove

A11858

A62186

Paint Mark

14–98

–ENGINE MECHANICAL CAMSHAFT

2004 COROLLA (RM1037U)

9. REMOVE CYLINDER HEAD COVER SUB–ASSY

(a) Remove the 9 bolts, 2 seal washers, 2 nuts, 3 clamp

brackets and cylinder head cover.

10. SET NO. 1 CYLINDER TO TDC/COMPRESSION

(a) Turn the crankshaft pulley, and align its groove with timing

mark ”0” of the timing chain cover.

(b) Check that the point marks of the camshaft timing sprock-

et and VVT timing sprocket are in straight line on the tim-

ing chain cover surface as shown in the illustration.

HINT:

If not, turn the crankshaft 1 revolution (360) and align the

marks as above.

11. REMOVE V–RIBBED BELT TENSIONER ASSY

(a) Remove the bolt, nut and V–ribbed belt tensioner.

HINT:

Handle a jack up and down to remove the bolt.

12. REMOVE CAMSHAFT

NOTICE:

Be sure not to revolve the crankshaft without the chain ten-

sioner.

(a) Set the No. 1 cylinder to the TDC/compression.

(b) Place match marks on the timing chain and camshaft tim-

ing sprockets.

A62178

Push

A62187

Fix

Tighten

A62188

24 5 3 1

A32124

A62189

2 4 31

–ENGINE MECHANICAL CAMSHAFT

14–99

2004 COROLLA (RM1037U)

(d) Fix the camshaft with a wrench and so on, then loosen

the camshaft timing gear set bolt.

NOTICE:

Be careful not to damage the valve lifter.

(e) Loosen the camshaft bearing cap bolts on No. 2 camshaft

in the order as shown in the illustration in several

passes,and remove the caps.

(f) Remove the camshaft timing gear as shown in the illustra-

tion.

(g) Loosen the camshaft bearing cap bolts on camshaft in the

order as shown in the illustration in several passes,and

remove the caps.

A32125

A32556

A62190

Advance

Side Path

Retard Side

Path

Open

RubberVinyl Tape

Open

A62191

Advanced

Side Path

Retard

Side Path

14–100

–ENGINE MECHANICAL CAMSHAFT

2004 COROLLA (RM1037U)

(h) Remove the camshaft with holding the timing chain.

(i) Tie the timing chain with a string as shown in the illustra-

tion.

NOTICE:

Be careful not to drop anything inside the timing chain cov-

er.

13. INSPECT CAMSHAFT TIMING GEAR ASSY

(a) Check the lock of camshaft timing gear.

(1) Grip the camshaft with a vice, and confirm the cam-

shaft timing gear is locked.

NOTICE:

Be careful not to damage the camshaft.

(b) Release lock pin.

(1) Cover 4 oil paths of cam journal with vinyl tape as

shown in the illustration.

HINT:

Two advance side paths are provided in the groove of the cam-

shaft. Plug one of the path with a rubber piece.

(2) Break through the tapes of the advance side path

and the retard side path on the opposite side of the

groove.

(3) Put air pressure into two broken paths (the advance

side path and the retard side path) with about 150

kPa {1.5 kgf⋅cm}.

CAUTION:

Cover the pathes with shop rag to avoid oil splashing.

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