Travis Industries 4237 Bedienungsanleitung

4237 Fireplace

Installation Manual

WARNING:

If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

HOT GLASS WILL CAUSE

BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this appliance

and shall be installed for the protection of children

and other at-risk individuals.

Report # 0028GF104S

ANSI Z21.88-2014

CSA 2.33-2014

“Vented Gas Fireplace Heater”

Built-In Direct-Vent Fireplace

Natural Gas

LP (Propane)

This appliance may be installed in an aftermarket, permanently located, manufactured home

(USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. A conversion

kit is supplied with the appliance.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com



2 Introduction

Overview

This manual details the installation requirements for

the 4237 fireplace. For operating and maintenance

instructions, refer to the Owner's Manual (part #

100-01407).

Listing Details

This appliance was listed by OMNI-Test

Laboratories, Inc. to ANSI Z21.88-2014 / CSA 2.33-

2014. The listing label is chained to the appliance

near the glass frame. A copy is shown to the right.

Massachusetts Approval

This manual has been submitted to the

Massachusetts Board of State Examiners of

Plumbers and Gas Fitters

National Fireplace Institute

Dealer Information

Please record your dealer information here for

future reference:

Dealer Name: ____________________

Dealer Address: ____________________

Dealer E-Mail: ____________________

Dealer Phone #: ____________________

Report No. 0028GF104S

Certified for USA and Canada

Portland

Oregon USA

Tested &

Listed By

Vented Gas Fireplace Heater

4237 CF

Tested to: ANSI Z21.88-2014/CSA2.33-2014 “Vented Gas Fireplace Heater”, CGA 2.17-M91 (R2009) “Gas Burning

Heating Appliances for Manufactured Homes”, and CSAP.4.1-09 Testing method for measuring annual fireplace

efficiency.

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSAB149.1.

This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH, Mobile Housing,

in Canada or with the Manufactured Home Constructions and Safety Standard, Title 24 CFR, Part 3280, in the

UnitedStates, orwhen sucha standardis notapplicable,ANSI/NCSBCS A225.1/NFPA501A, ManufacturedHome

Installation Standard.

Thisvented gas fireplaceheater isequipped at thefactory foruse with naturalgas. Ifconversionto propane(LP)

is desired, the optional factory conversion kit must be used. Part No. 250-04048 register kit may be used.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an

aftermarket,permanently located, manufacturedhome (USAonly)or mobile home,where notprohibited bylocal

codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a

certified kit is used.

This vented gas fireplace heater is not for use with air filters.

Keep burner and control compartment clean. See installation and operating instructions accompanying

appliance.

This appliance must be properly connected to a venting system in accordance with the manufacturer’s

installation instructions. Use only approved coaxial direct vent system to vent this appliance to the exterior. See

owner’s manual for approved brands of venting.

If the vent-air intake system is disconnected for servicing or any other reason, it must be resealed and / or

reinstalled.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property

damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional

information consult a qualified installer, service agency or the gas supplier.

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUEL

Minimum Clearances to Combustibles

Fireplace to Adjacent Wall

Wood Floor Beneath Fireplace

Back to Enclosure

0” (0mm)

0.625” (16mm)

Base of Fireplace to Enclosure Top

Sides to Enclosure

Base of Fireplace to a Mantel

89” (2261mm)

0.625” (16mm)

See Owner’s Manual

FAN TYPE VENTED CIRCULATOR

Blower Electrical Rating: 120V., 4.5 Amps, 60 Hz, 540 Watts

Part No. 250-04053, 250-04055 fan or blower assembly may be used.

DANGER! Risk of Electric Shock. Disconnect power before servicing unit.

Minimum Inlet Pressure (inches W.C.)

Maximum Inlet Pressure (inches W.C.)

Manifold Pressure on “HI” (inches W.C.)

L.P.

11”

13”

11”

N.G.

5.5”

7”

3.8”

Input Rate on “HI” (BTU/Hr)

Input Rate on “LO” (BTU/Hr)

Orifice Size - Front (DMS)

Orifice Size - Rear (DMS)

L.P.

60,000

30,887

#55

#49

N.G.

60,000

32,089

#45

#30

This appliance is equipped for use only at altitudes 0-2,000 feet (0-610m) in the USA. In Canada, 0-4,500 feet (0-1370m).

For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed.

See owner’s manual for information on making these changes.

2017

2018

2016

Feb.

Mar.

Jan.

May

Jun.

Apr.

Aug.

Sep.

Jul.

Nov.

Dec.

Oct.

MANUFACTURE DATE:

WARNING: Failure to install this appliance per the manufacturer’s instructions or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

12521 Harbour Reach Drive

Mukilteo, WA 98275

Manufactured by:

www.travisproducts.com

CAUTION:

Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done

by a licensed or qualified service person.

XXXX

4237 CF

OWNER’S MANUAL

Table of Contents 3

Installation Options .........................................................................................................................................6

Heating Specifications ....................................................................................................................................6

Dimensions.....................................................................................................................................................6

Packing List ....................................................................................................................................................7

Recommended Installation Procedure............................................................................................................7

Fireplace Unboxing and Moving Into Position.................................................................................................8

Massachusetts Requirements.........................................................................................................................9

Fireplace Placement Requirements................................................................................................................10

Clearances...........................................................................................................................................10

Raised Fireplaces................................................................................................................................10

Televisions Placed Above the Fireplace.........................................................................................................11

Minimum Framing Dimensions........................................................................................................................13

Minimum Enclosure Height – Minimum Vent Configurations or Any System Height Under 10’...........13

Minimum Enclosure Height –Vent Configurations with System Height 10’ or Higher...........................13

Nailing Brackets – Flush Install.......................................................................................................................14

Nailing Brackets – Extended Install.................................................................................................................15

Corner Installations.........................................................................................................................................16

Outdoor fireplace installations.........................................................................................................................17

Gas Line Requirements..................................................................................................................................18

Fuel......................................................................................................................................................18

Gas Line Connection ...........................................................................................................................18

Gas Inlet Pressure...............................................................................................................................18

Gas Line Location................................................................................................................................18

Directions for Connecting a Gas Pressure Test Gauge.......................................................................19

Electrical Connection......................................................................................................................................20

Vent Requirements.........................................................................................................................................21

Vent Clearances ..................................................................................................................................21

Vertical Penetrations Require Vent Firestop........................................................................................21

Horizontal Penetrations Require Thimble ............................................................................................21

Altitude Considerations........................................................................................................................21

Approved Vent.....................................................................................................................................21

Approved Vent Terminations ...............................................................................................................21

Vent Installation...................................................................................................................................21

Vertical Pipe Shield..............................................................................................................................22

Horizontal Terminations Require Vinyl Standoff and Termination Shield.............................................22

Exhaust Restrictor...........................................................................................................................................23

Minimum Vent Configuration...........................................................................................................................24

Vent Configuration: Horizontal Terminations using NG...................................................................................25

Vent Configuration: Horizontal Terminations using LP....................................................................................26

Vent Configuration: Vertical Terminations using NG.......................................................................................27

Vent Configuration: Vertical Terminations using LP........................................................................................28

Termination Requirements...................................................................................................................29

Hearth Requirements......................................................................................................................................30

Facing Requirements......................................................................................................................................30

Facing Example – Standard (Tile Over) Install ...............................................................................................31

Facing Example – Flush Install.......................................................................................................................31

Adjustable Tile Stop........................................................................................................................................32

Mantel Requirements......................................................................................................................................33

Steps for Finalizing the Installation .................................................................................................................34

Air Shutter Adjustment.........................................................................................................................34

Glass Frame Removal and Installation...........................................................................................................35

Installing the Firebacks...................................................................................................................................38

Grate Installation and Removal.......................................................................................................................38

Log Set Installation .........................................................................................................................................39

LP Conversion Instructions.............................................................................................................................47

LP Conversion Parts............................................................................................................................47

Wiring Diagram...............................................................................................................................................51

4 Safety Precautions

Safety Warnings:

Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

Young children should be carefully supervised when they are in the same room

as the appliance. Toddlers, young children and others may be susceptible to

accidental contact burns. A physical barrier is recommended if there are at risk

individuals in the house. To restrict access to a fireplace or stove, install an

adjustable safety gate to keep toddlers, young children and other at risk

individuals out of the room and away from hot surfaces.

Children and adults should be alerted to the hazards of high surface temperature

and should stay away to avoid burns or clothing ignition. Do not touch the hot

surfaces of the heater. Educate all children of the danger of a high-temperature

heater.

Due to the high temperature, the heater should be located out of traffic and away

from furniture and draperies.

This unit must be installed by a qualified installer to prevent the possibility of an explosion.

This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.

A manufactured home (USA only) or mobile home OEM installation must conform with the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a

standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS

A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This

appliance may be installed in Manufactured Housing only after the home is site located.

All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn

from outside the living-area structure. The venting must not be connected to a chimney flue serving a

separate solid-fuel burning appliance.

Notify your insurance company before hooking up this fireplace.

The instructions in this manual must be strictly adhered to. Do not use makeshift methods or

compromise in the installation. Improper installation will void the warranty and safety listing.

This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will

void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about

the type of fuel used to your dealer.

Contact your local building officials to obtain a permit and information on any installation restrictions

or inspection requirements in your area.

If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call

your dealer and arrange for proper servicing.

It is imperative that control compartments, screens, or circulating air passageways of the heater be

kept clean and free of obstructions. These areas provide the air necessary for safe operation.

Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call

your dealer for a full explanation of your heater and what to expect.

Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the

control system and any gas control which has been under water.

Safety Precautions 5

Safety Warnings (continued)

Because this heater can be controlled by a thermostat there is a possibility of the heater turning on

and igniting any items placed on or near the appliance.

Light the heater using the built-in igniter. Do not use matches or any other external device to light

your heater.

Never remove, replace, modify or substitute any part of the heater unless instructions are given in this

manual. All other work must be done by a trained technician. Don't modify or replace orifices.

The viewing glass should be opened only for conducting service.

Allow the heater to cool before carrying out any maintenance or cleaning.

Operate the heater according to the instructions included in this manual.

If the main burners do not start correctly turn the gas off and call your dealer for service.

This unit is not for use with solid fuel.

Do not place anything inside the firebox (except the optional artwork).

Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement

of the glass should be done by a licensed or qualified service person.

Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to

shut off.

Clothing or other flammable material should not be placed on or near the appliance.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to

operating the appliance.

Installation and repair should be done by a qualified service person. The appliance should be

inspected before use and at least annually by a professional service person. More frequent cleaning

might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative

that control compartments, burners, and circulating air passageways of the appliance be kept clean.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or

maintenance of your heater, and assumes no responsibility of any consequential damage(s).

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels,

contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents; U.S. 8,469,021,

7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending.

6 Features and Specifications

Installation Options

Raised or Floor Placement

Internal or External Chase



Horizontal or Vertical Vent

Bedroom Approved

Heating Specifications

Natural Gas Propane

Maximum BTU Input Per Hour 60,000 60,000

Approximate Heating Capacity (in square feet)* Up to 3,000 Up to 3,000

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Dimensions

(a) 8” x 5” Co-Axial Vent (b) Gas Inlet (1/2” MPT) (c) Electrical Junction Box (d) Vertical Pipe Shield (e) Power Heat Duct

37.25"

947mm

29.25"*

743mm*

17.25"

439mm

Front

avant

Right

droit

Rear

arrie're

Left

a' gauche

43.75"

1112mm

59.25"*

1505mm*



53.75"

1366mm

25mm

39"

991mm

51.125"

1299mm

11.375"

289mm

WEIGHT:

555 lbs.

252 Kg

10.75"

274mm

15.625"

397mm

* Includes 0.625" (16mm) Standoffs

Installation (for qualified installers only) 7

Packing List

Included Hardware

Log Set

Screen Box (shipped on front of fireplace, includes screen, trim, and optional tile stop)

Owner’s Pack (includes stainless mesh, ember chunks, rockwool)

Exhaust Restrictor

Remote Control

Horizontal Termination Shield

Addtitional Equipment Required

Firebacks

LP Installations require GSR stepper motor (4-pack = 94400999, single = 250-01463)

Optional Equipment

Andirons

Power Heat Duct (1 or 2)

Trim

Ironwork Doors

Recommended Installation Procedure

Frame the opening for the fireplace. Make sure to allow for vent installation.

This fireplace is designed to accommodate 1/2" (13mm) drywall. Drywall may be mounted to the

side of the fireplace (standard) or flush with the facing (flush) . See "Nailing Brackets" on page 14

for details). Secure the fireplace to the framing.

Install the vent, gas line and electrical hook-up. We recommend you test operation of the

fireplace at this point.

Install the drywall.

Install the hearth (if applicable).

Install the facing (if applicable).

Install the mantel (if applicable).

Finalize the installation (see page 34).

8 Installation (for qualified installers only)

Fireplace Unboxing and Moving Into Position

This fireplace is larger than most fireplaces and requires special attention when moving into position. The

directions below are intended as a guideline for this process.

Do not lift the fireplace from below with lifting forks. This may cause the base to bend and warp.

Always use proper lifting techniques when moving heavy objects (bend your knees, not your back).

We recommend using the Travis Industries lifting handles (sku 98500711) for moving the fireplace.

See the instructions included with the brackets for installation instructions.

1. Unpack the fireplace.

2. Remove the screen box in front of the firebox opening and place it aside.

3. Remove the glass frame and place it aside (the glass tool is located inside the fireplace to the

right).

4. Remove the log box and place it aside. Remove the log stand (it may recycled or discarded).

5. Remove the grate and place it aside (2 screws hold it in place).

6. The fireplace may now be moved into location once the internal components have been removed.

We recommend using the Travis Industries lifting handles (sku 98500711) for this process. The

handles attach to the two brackets attached to the side of the fireplace.

7. Unscrew the bolts on the side of the fireplace that secures the brackets to the pallet.

8. Move the fireplace into position, taking care not to damage the fireplace or surrounding area. If

you do wish to move the fireplace with a forked stove-lift (e.g. Escalara), we recommend lifting

from the firebox roof (place 2x4’s into the firebox to distribute the load).

9. Once the fireplace is near its final position, remove the shipping brackets from the side of the

fireplace and slide it into place.

Installation (for qualified installers only) 9

Massachusetts Requirements

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in

part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent

termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and

porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall

observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the

gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard

wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served

by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the

services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired

carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall

have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day

period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be

ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or

equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP

CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation

unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the

provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54

as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or

venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment

and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts

for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the

manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation

instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a

parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting

instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or

equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

10 Installation (for qualified installers only)

Fireplace Placement Requirements

Fireplace must be installed on a level surface capable of supporting the fireplace and vent

Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

Fireplace should be located out of traffic and away from furniture and draperies.

Fireplace may be placed in a bedroom (be aware of the large amount of heat from this fireplace).

Clearances

(a) Clearance to Sides of Fireplace: 5/8” (16mm) – 0” to standoffs – see “e” below for exception

(b) Clearance to Adjacent Walls in Front of Fireplace: 0”

(d) Clearance to Bottom of Fireplace: 0” (may be placed directly on subfloor)

(e) Drywall (or other combustibles) may contact the front 1/2” (13mm) of the fireplace along the top and sides

(f) The base of the fireplace must be a minimum 61” (1550mm) below the room ceiling

Raised Fireplaces

The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace

and vent.

The base of the fireplace must be a minimum 61” (1550mm) below the room ceiling.

The firebox opening is 1” (26mm) above the base of the fireplace. For a typical raised fireplace of

10” (254mm), place the fireplace on a platform 9” (229mm) tall.





3.5" (89mm) Maximum

Side of

Fireplace







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