Travis Industries Lopi Pro Builder 72 GSB2 Bedienungsanleitung

Pro Builder

72 Linear GSB2

• Direct Vent Fireplace

• Natural Gas or Propane

• Vent Horizontally or Vertically

• Standard Residential

• Mobile Home Approved

Listed by

AS/NZS 5263.1.3 GMK10166

IAPMO-R&T OCEANA

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.



DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.



DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.



DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.



DO NOT MODIFY THIS APPLIANCE.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in

an aftermarket permanently

located, manufactured home (USA

only) or mobile home, where not

prohibited by local codes.

This appliance is only for use

with the type(s) of gas indicated

on the rating plate. A conversion

kit is supplied with the appliance.

Installation Manual

Installer: After installation give this manual to the home-

owner and explain operation of this heater.

Dragon Wholesaling Pty. Ltd.

Unit 4, 16 Lexington Drive

Bella Vista NSW

Australia 2153

2 Introduction

Overview

This manual details the installation

requirements for the Pro Builder 72 Linear

GSB2 fireplace. For operating and

maintenance instructions, refer to the Pro

Builder 72 Linear Owner's Manual.

Table of Contents 3

Overview ................................................................... 2

Listing Details........................................................... 2

Installation Options.................................................. 6

Heating Specifications............................................. 6

Dimensions............................................................... 6

Packing List .............................................................. 7

Additional Items Required....................................... 7

Recommended Installation Procedure................... 7

Fireplace Placement Requirements ....................... 8

Clearances ......................................................................8

Raised Fireplaces............................................................8

Televisions Placed Above the Fireplace................ 9

Using a Mantel Between the Fireplace and Television....9

Using a Buildout Above Fireplace and Television............10

Using a Buildout Below a Television................................11

Minimum Framing Dimensions............................... 12

Standoff Assembly................................................... 13

Nailing Brackets ....................................................... 14

Standard vs. Extended Position ............................. 15

Header and Pipe Shield Installation ....................... 16

Corner Installations.................................................. 20

Removing the Front Panel....................................... 21

Gas Line Requirements........................................... 22

Fuel .................................................................................22

Gas Line Connection.......................................................22

Gas Inlet Pressure...........................................................22

Gas Line Location............................................................23

*Relocating the Gas Line to the Base of Fireplace.........23

Electrical Connection............................................... 24

Optional Wall Switch or Thermostat Installation ..25

Parallel ConnectionSeries Connection ...................25

Vent Requirements................................................... 25

Vent Clearances..............................................................26

Vent Firestop or Thimble .................................................26

Altitude Considerations....................................................26

Approved Vent.................................................................26

Vent Installation...............................................................26

Approved Vent Configurations............................... 27

Exhaust Restrictor Position..............................................27

Diffuser............................................................................28

Minimum Vent Configuration.................................. 29

Vent Configuration: Vertical Termination.............. 30

Vent Configuration: Horizontal Termination

with Vertical Rise...................................................... 31

Termination Requirements...................................... 32

Hearth Requirements............................................... 33

Facing Requirements............................................... 34

Standard vs. Extended Position.......................................35

Facing Thicker than 1-1/2” (38mm) .................................36

Screen Assembly Mounts................................................37

Do Not Drill or Screw Zone..............................................38

Mantel Requirements...............................................39

Mantel Column Clearances.............................................39

Use of a Non-Combustible Mantel Below Listed

Mantel Clearances....................................................40

Finalizing the Installation ........................................41

Air Shutter Adjustment ....................................................42

Location of Controls ........................................................43

Glass Frame Removal and Installation............................44

Crushed Glass Installation...............................................47

LP Conversion Instructions ....................................49

Wall Mount Remote Thermostat installation

(optional) ...................................................................54

Installation.......................................................................54

Wiring Diagram – GSB2...........................................58

4 Safety Precautions

Safety Warnings

Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

Young children should be carefully supervised when they are in the same room

as the appliance. Toddlers, young children and others may be susceptible to

accidental contact burns. A physical barrier is recommended if there are at risk

individuals in the house. To restrict access to a fireplace or stove, install an

adjustable safety gate to keep toddlers, young children and other at risk

individuals out of the room and away from hot surfaces.

Children and adults should be alerted to the hazards of high surface temperature

and should stay away to avoid burns or clothing ignition. Do not touch the hot

surfaces of the heater. Educate all children of the danger of a high-temperature

heater.

Due to the high temperature, the heater should be located out of traffic and away

from furniture and draperies.

This unit must be installed by a qualified installer to prevent the possibility of an explosion.

This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1

and NFPA 54(88), in Canada follow CSA B149.1.

A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the

Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped

Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured

Housing only after the home is site located.

All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside

the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel

burning appliance.

Notify your insurance company before hooking up this fireplace.

The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the

installation. Improper installation will void the warranty and safety listing.

This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the

warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel

used to your dealer.

Contact your local building officials to obtain a permit and information on any installation restrictions or inspection

requirements in your area.

If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer

and arrange for proper servicing.

It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean

and free of obstructions. These areas provide the air necessary for safe operation.

Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for

a full explanation of your heater and what to expect.

Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a

qualified service technician to inspect the appliance and to replace any part of the control system and any gas

control which has been under water.

Safety Precautions 5

Safety Warnings (continued)

Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting

any items placed on or near the appliance.

Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.

Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual.

All other work must be done by a trained technician. Don't modify or replace orifices.

The viewing glass should be opened only for conducting service (or lighting the pilot on millivolt units).

Allow the heater to cool before carrying out any maintenance or cleaning.

Operate the heater according to the instructions included in this manual.

If the main burners do not start correctly turn the gas off and call your dealer for service.

This unit is not for use with solid fuel.

Do not place anything inside the firebox (except the optional artwork).

Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the

glass should be done by a licensed or qualified service person.

Do not throw this manual away. This manual has important operating and maintenance instructions that you will

need at a later time. Always follow the instructions in this manual.

Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas

main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall

be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

Clothing or other flammable material should not be placed on or near the appliance.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the

appliance.

Installation and repair should be done by a qualified service person. The appliance should be inspected before

use and at least annually by a professional service person. More frequent cleaning might be required due to

excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners,

and circulating air passageways of the appliance be kept clean.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your

heater, and assumes no responsibility of any consequential damage(s).

SAFETY WARNINGS:

DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.

DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN

OPERATION.

DO NOT MODIFY THIS APPLIANCE.

THIS INSTALLATION MUST CONFORM WITH THE FOLLOWING:

Manufacturer’s Installation instructions

Local Gas Fitting Regulations

Municipal Building Codes,

Refer to AS/NZS 5601.1 for Gas Installations.

S.A.A. Wiring Code

Local Electrical Regulations

Any other statutory regulations

NOT SUITABLE FOR MARINE USE.

NOT INTENDED FOR FIREPLACE INSERT.

APPLIANCES INCORPORATING A LIVE FUEL EFFECT, AND DESIGNED TO

OPERATE WITH LUMINOUS FLAMES, MAY EXHIBIT SLIGHT CARBON DEPOSITION.

6 Features and Specifications

Installation Options

Residential or Mobile Home

Straight or Corner Placement

Raised or Floor Placement

Internal or External Chase

Bedroom Approved

Heating Specifications

Natural Gas Propane

Approximate Heating Capacity (in square meters)* Up to 209 Up to 209

Maximum Input Per Hour (MJ/H) 43.8 43.8

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Dimensions

4-7/8"

124mm

77-1/8" *

1959mm *

275 lbs.

125 Kg.

15-7/8" *

404mm *

43"

1092mm

Left

a' gauche

Front

avant

Right

droit

Rear

arrie're

* Includes the required 1/2" clearance to each side and rear of the fireplace.

20-1/2"

521mm

75-3/4" 1924mm

1-1/2"

38mm

3-3/4"

96mm

31"

788mm

9-3/4"

248mm

SIDE OF

FIREPLACE

Installation (for qualified installers only) 7

Packing List

LP (Propane) Conversion Kit - Burner Orifices (2)-(#54), Pilot Orifice (0.14 LP), LP Regulator

Thimble (2-Piece Assembly)

Pipe Shield, Header Shield (shipped attached to top of fireplace)

Additional Items Required

Gas Line Equipment (shutoff valve, pipe, etc.)

Electrical Equipment (min. 14 gauge, grounded line)

This Fireplace Requires 7-1/2 lbs. (3.4 Kg) of 1/4” Crushed Glass

94500580 Platinum (10 lbs./4.55Kg)

94500581 Bronze (10 lbs./4.55Kg)

94500582 Cobalt (10 lbs./4.55Kg)

94500583 Black (10 lbs./4.55Kg)

Recommended Installation Procedure

Frame the opening for the fireplace. Make sure to allow for vent installation.

Install the vent, gas line and electrical hook-up.

Install the drywall.

Install the hearth (if applicable).

Install the facing (if applicable).

Install the mantel (if applicable).

Finalize the installation (see page 39).

8 Installation (for qualified installers only)

Fireplace Placement Requirements

Fireplace must be installed on a level surface capable of supporting the fireplace and vent

Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

Fireplace should be located out of traffic and away from furniture and avoid burns.

Fireplace must be placed so the gaps below and above the glass frame do not become blocked.

Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces

when determining a location.

Clearances

(a) Clearance to Side of Fireplace 1/2” (13mm). Do not place insulation in this space.

NOTE: Drywall (or other combustible) may contact the first ½” of the sides of the fireplace.

(b) Clearance to Back of Fireplace 1/2” (13mm). Do not place insulation in this space.

standoffs.

Raised Fireplaces

The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent.

The base of the fireplace must be a minimum 60” (1524mm) below the room ceiling.

The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of

the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25”

(693mm) tall.

Installation (for qualified installers only) 9

Televisions Placed Above the Fireplace

The following section details three methods to allow for television installation above the fireplace.

Using a Mantel Between the Fireplace and Television

IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE

Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may

negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace,

please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to

reduce the amount of heat that reaches the television. The homeowner must understand that Travis Industries does not take

responsibility for any negative impact to televisions placed near this fireplace.

Minimum Dimensions:

(a) Minimum Mantel Height above Base of Fireplace* 41-1/2” (1054mm) with 8” (203mm) mantel depth

(b) Minimum Mantel Depth* 8” (203mm)*

* Mantel depth is 8” (203mm) minimum to allow heat to travel forward and dissipate. If using more than an 8”

(203mm) mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 39 for details).

NOTE: The mantel must extend 2”(51mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than

6”(152mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height.

WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to

+protect from contact with hot surfaces.

Fireplace

Mantel Must be

Min. 1" (26mm) Thick

Min. 1" (26mm) Air Gap Behind TV

Min. 1" (26mm)

Television (TV)

Min. 2" (51mm)

10 Installation (for qualified installers only)

Using a Buildout Above Fireplace and Television

IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE

Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may

negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace,

please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to

reduce the amount of heat that reaches the television. The homeowner must understand that Travis Industries does not take

responsibility for any negative impact to televisions placed near this fireplace.

Minimum Dimensions:

(a) Minimum Buildout Height above Base of Fireplace* 41-1/2” (1067mm) with 8” (203mm) buildout depth

(b) Minimum Fireplace/TV Buildout Depth* 8” (203mm)*

* Buildout depth is 8”(203mm) minimum to allow heat to travel forward and dissipate. If using more than an 8”

(203mm) buildout, make sure to make the buildout height (a) higher (buildout must meet mantel requirements - see

page 39 for details).

NOTE: The buildout must extend 2”(51mm) in front of the TV and 3”(77mm) to both sides and top. If you have a TV that is

greater than 6”(152mm) deep (including the 1”(26mm) gap behind), you will need to alter the buildout depth and height.

WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to

protect from contact with hot surfaces.

Fireplace

Min. 1" (26mm) Air Gap Behind TV

Television (TV)

Min. 3"

(77mm)

Min. 6" (152mm) Min. 2" (51mm)

Min. 3"

(77mm)

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