TRD MS343-18001 Bedienungsanleitung

No. 1201-T1018001 1/8

MS343-18001/MS343-18002

Rear Bumper Spoiler

Attaching and Handling Procedures

Thank you for buying TRD’s rear bumper spoiler, which is applicable to 86 car models.

This document describes procedures and notes for assembling and handling the above product.

Before attachment, be sure to read this document, in order to become familiar with attaching and

handling work.

Be sure to present this document to the customer.

 List of product numbers and applicable cars

Product No. Paint color Remarks

MS343-18001-A0 Satin white pearl (37J)

MS343-18001-C0 Crystal black silica (D4S)

MS343-18002-00 No coat (treatment with primer)

These apply to all grades of Toyota 86

to be released in April 2012 and later.

 Bill of materials

No.

Part name Part No. Qt. Remarks

1) Rear bumper spoiler 1

2) Clip 4

3) Tapping screw 4 M5 and 16 mm long

4) J nut 4 M5

5) Rubber washer 2

6) Band clamp 82711-16820 1

7) PAC primer 1 K-500

8) Template 1

9) Assembling and handling

procedures 1 This document

The following parts are included in only MS343-18002-00 (uncoated product).

No.

Part name Part No. Qt. Remarks

10) Molding (1 each)

Black/gray, 2,370 mm long,

and supply No.: 76877-SP000

11) Molding 1 Black and 650 mm long

12) Tow hook cover 2 Finished by surfacer

13) PAC primer 1 K-500

1) 2) 3) 4) 5) 6) 7) 8) 9)

Components included in only MS343-18002-00 (uncoated product)

10) 11) 12) 13)

Assemble this product after you register your car.

If you attach the spoiler before registration, you are required to deliver your

car to a factory for new inspection.

No. 1201-T1018001 2/8

 Notes to assembly and handling

Check: As soon as you receive this product, confirm that it is not damaged and that all the accessories are included.

Caution: Replace with this product at a special maintenance factory.

Caution: When assembling this product, be sure to follow the repair book of your car (issued by Toyota Motor Corp.)

and the precautions appearing in this document.

Warning: Before attachment, stop your car at a flat place, turn the engine OFF, and set the parking brake. If you work at

an unstable place or do not set the parking brake, a serious accident may occur.

Warning: When you work near the engine compartment or muffler, take care not to suffer from a burn or serious injury.

Warning: Neither modify this product nor attach it to cars other than the applicable models, otherwise a fracture or

accident may occur.

Caution: This product conforms to the structural standards, so an official inspection can be conducted as usual except

when you attach it to cars other than the applicable models or modify any other parts.

Check: This product can be attached to the applicable cars if they have not encountered any accident in the past.

Caution: The uncoated product (MS343-18002-00) requires coating to be consistent with the exterior color of your car.

If you use forced drying, fix the product without deformation and dry it at less than 70°C.

Caution: If you degrease the uncoated product before coating, use IPA or white gasoline rather than Silicon Off or

thinner.

Caution: During baking, take great care not to increase the temperature to more than 70°C, otherwise the product may

be deformed or cracked.

Caution: Do not remove any car parts except the ones indicated in this document.

Caution: When you remove car parts, keep clips in order to prevent them from being lost or from being confused

during replacement.

Caution: Be sure to prepare a protection sheet and work on it in order to prevent a rear bumper spoiler from being

scratched during attachment.

In addition, take great care not to damage any car parts during assembly.

Caution: The bonding strength of double-sided adhesive tape reduces at outdoor temperatures of less than 15°C. In this

case, use a dryer to heat the tape and contact surface until the temperature is about 40°C.

Warning: Securely tighten the bolts at given torque. Insufficient torque causes them to become loose with time and

eventually come off, resulting in a serious accident or failure.

Warning: The bolts are apt to be loose for a while after attachment, so tighten them further after your car travels several

kilometers.

Warning: Check whether this product interferes with any other parts after the attachment. If you find any interference,

contact your dealer. Running your car as is could cause a fracture or failure.

Warning: If a strong shock such as a collision is given to the product after assembly, it or its joint may be deformed,

broken, or fail. In this case, immediately stop using the product.

Warning: If you feel abnormal shaking or noises during traveling, immediately park your car at a safe place and ask a

maintenance factory to conduct an inspection.

Driving your car as is could cause a fracture or accident.

Warning: This product is designed to be used with cars traveling on paved roads. Do not run it on an unimproved or

snow-covered road, otherwise the product may be broken.

Warning: This product has sufficient strength and durability, but it may be broken or fail under certain keeping,

handling, or running conditions. Pay great attention to storage, attachment, and usage.

Caution: Do not use any organic solvents, such as thinner and gasoline, for maintenance because they may cause

discoloration or deformation.

Caution: If you damage your car or this product during assembly or running, we will not accept any complaint.

Be sure to follow the precautions mentioned above and the assembling procedures shown in this document.

These assembling and handling procedures display the following symbols to show precautions the

user shall follow for safe use.

Warning

If you attach or handle the product wrongly without following this

warning, you may be killed or seriously injured.

Caution

If you attach or handle the product wrongly without following this

caution, you may be disabled or the product may be physically damaged.

Advice

This advice helps you work quickly.

No. 1201-T1018001 3/8

 How to assemble the uncoated product

This document describes work before and after coating necessary for the uncoated product

(MS343-18002-00). Follow the procedures shown below.

 Coating the real bumper spoiler

1. Coat the real bumper spoiler 1) and the tow

hook cover 12) as shown in Figure 1.

Caution: For degreasing, use IPA or white

gasoline rather than Silicon Off

or thinner, otherwise the

surfacer may melt.

Caution: Do not coat the molding contact

surface and double-sided

adhesive tape, otherwise the

bonding strength may decrease.

To a d d r e s s t h i s p r o b l e m, u s e

masking tape in the coating

process.

Caution: Take great care not to increase

the baking temperature to more

than 70°

°°°C in the coating process,

otherwise the product may be

deformed or cracked.

If you use forced drying, fix the

product without deformation.

Fig. 1

Masking

area

Masking

area

Masking

area

Masking

area

Coating

area

Coating

area

Coating

area

Coating

area

Rear bumper

spoiler 1)

Tow hook

cover 12)

2. Mask part of the rear bumper spoiler 1) as

shown in Figure 2 and coat it with matte black

(Gloss 10).

Rounded

corner end

Coating area with matte

black (Gloss 10)

Rear bumper

spoiler 1)

Right angle

Masking

area

Hole for masking

Coating area with matte

black (Gloss 10)

Rounded

corner end

Masking

area

Rounded

corner end

Fig. 2

No. 1201-T1018001 4/8

 Attaching the molding

1. As shown in Figure 3, clean up the molding

contact surface, degrease it with IPA or white

gasoline by means of one-way wiping, and

apply the PAC primer K-500 13) to it.

Caution: Do not use solvents other than

those mentioned above for

degreasing, otherwise the

remaining fat may cause the

tape to come off. In addition,

take care not to spill out the

primer, otherwise it may cause a

stain.

Advice: Dry the product for more than 10

minutes after each of the

degreasing and primer applying

processes.

Degreasing and

primer application

area

Apply primer along

the stepped surface.

Difference

in level

Rear bumper

spoiler 1)

Degreasing and

primer application

area

Fig. 3

Difference

in level

Difference

in level

Difference

in level

2. As shown in Figure 4, put the moldings 10) and

11) to the rear bumper spoiler 1) while

removing the separator from the double-sided

tape, and press the former at a force of at least

49 N (5 kgf).

The moldings are redundant, so cut them to

appropriate length with scissors.

Caution: The molding 10) has two colors.

Select one suitable to the paint

color.

Caution: The bonding strength of

double-sided adhesive tape

reduces at outdoor temperatures

of less than 15°

°°°C. In this case,

use a dryer to heat the tape

surface until the temperature is

about 40°

°°°C.

3. Attach the coated tow hook cover 12) to the

rear bumper spoiler 1) as shown in Figure 4

while inserting the strap for removal protection

into the latter.

Fig. 4

Cross-secti

onal view

Take care n ot to

damage this part.

Bond without

gap, taking care

of engagement.

Mold

ing

s (10)

and (11)

Mold

ing

attachment line

Difference

in level

Part F

Difference

in level

Difference

in level

Difference

in level

Difference

in level

Molding 10) contact surface

Tow hook

cover 12)

Tow hook

cover 12) Rear bumper

spoiler 1)

Molding 11) contact surface

No. 1201-T1018001 5/8

 Preparations for attachment

1. Bond the template 8)A to a piece of cardboard,

cut it off, apply it to the rear bumper as shown

in Figure 5, and put a piece of tape to show the

product attachment height. (1 place)

2. Remove the rear bumper.

3. Remove the harness only from the left hand of

the rear bumper for cutting.

Caution: See the service manual of your

car to remove the bumper while

taking care not to damage any

parts.

4. Cut off the template 8)B, apply it to the back of

the rear bumper as shown in Figure 6, draw a

cutting line (1 place at each of the right and left

hands), and put a hole mark (1 place at the left

hand only) for the band clamp 6).

Caution: Do not tear the template, because

it will be used at the right hand.

Rear

bumper

Align with rear

bumper’s center.

Put height mark

with tape.

Template

8)A

Rear

bumper

Fig. 5

Fig. 6

Template

8)B

Contact

portion

Contact portion

Put mark by

connecting rear

bumper seat and

template.

Mark (1 place

in LH only)

Mark (1 place in each

of RH and LH)

No. 1201-T1018001 6/8

Fig. 7

5. Use a 3 mm diameter drill to make a pilot hole

at the marked position on the back side as

shown in Figure 7.

(1 place in the LH only)

6. Use a 7 mm diameter drill to expand the hole

and remove burrs as shown in Figure 7.

(1 place in the LH only)

Caution: Wear goggles during the work.

Advice: Apply the drill perpendicular to

the surface and take care not to

deviate from the marked

position.

7. Connect the mark positions of the rear bumper

referring to the hatched part shown in Figure 8,

use an air saw to cut it off, and remove burrs.

(1 place in each of RH and LH)

Caution: Remove burrs with a file while

taking care not to increase the

hole diameter.

Rear

bumper

Pilot hole 3 mm in dia.

Final hole 7 mm in dia.

(1 place in LH only)

Fig. 8

Rear

bumper Cutting area on

rear bumper

Cut at rounded

corner end.

Band clamp 6)

Air saw

Take care n ot to cu t

protrusion for harness clip!

Cutting area on

rear bumper

Cut at rounded

corner end.

Fig. 9

Rear

bumper

8. Insert the band clamp 6) into the resultant hole.

(1 place in the LH only)

Caution: Take care not to hurt yourself

during cutting operation.

In addition, take care not to

scratch it.

Car’s

harness clip

About 280 mm

About 230 mm

Band clamp

Corrugated

tube

Car’s

harness

Car’s

harness clip

* Reinsert harness clip facing up.

9. As shown in Figure 9, change the inserting

direction of the car’s harness clip to arrange the

corrugated tube over the muffler.

10. See the dimensions shown in Figure 9 to

assemble the car’s harness so that it is not

loose.

Caution: Make sure that the car’s harness

is fixed securely and is not loose.

11. Remove the car’s tow hook cover and replace

the rear bumper.

Caution: See the service manual of your

car to replace the bumper while

taking care not to break any

parts.

Caution: Do not reuse the removed tow

hook cover (1 place in each of the

right and left hands).

No. 1201-T1018001 7/8

12. Insert the J nut 4) into the wheelhouse of the

rear bumper as shown in Figure 10.

(2 places in each of RH and LH)

Caution: Figure 10 shows the inserting

direction of the J nut 4). Reverse

insertion makes it impossible to

assemble the tapping screw 3).

Fig. 10

Rear

bumper

J nut 4)

(2 places in each

of RH and LH)

J nut 4)

Pay attention to orientation.

Fig. 11

Bottom surface

of rear bumper Degrease

this part.

Rear

bumper

Bond to center of second

hole from wheelhouse on

bottom. Rubber washer 5)

Rubber

washer 5)

PAC p ri mer 7)

application area

PAC p ri mer 7)

application area

15 mm

5 mm from

rounded corner end

5 mm from

rounded corner end

15 mm

from end

Fig. 12

Fig. 13

Rear bumper

spoiler 1)

Separator

Masking tape

Rear

bumper

Rear bumper

spoiler 1)

Clip 2)

13. As shown in Figure 11, clean up the surface of

the rear bumper that makes contact with the

rear bumper spoiler 1) and the rubber washer

5), degrease them with IPA or white gasoline

by means of one-way wiping, and bond the

washer (1 place in the right and left hands).

Degrease the hatched area—grained part of

your car—with IPA or white gasoline by means

of one-way wiping and apply the PAC primer

K-500 7) to it.

Warning: If an additional coat is given to

the your car, be sure to use a

compound to remove it while

taking care not to damage the

main coat, and then degrease it.

Caution: Carry out degreasing operation

with IPA or white gasoline

rather than a parts cleaner,

because the latter does not

remove fat, resulting in removal

of the tape. In addition, take

care not to spill out the primer,

otherwise it may cause a stain.

Advice: Dry the product for more than 10

minutes after each of the

degreasing and primer applying

processes.

14. As shown in Figure 11, remove the separator

from the double-side tape of the rear bumper

spoiler 1) about 30 mm outside from the center

and put the removed separator to the front

surface with masking tape.

(6 places in each of RH and LH)

Caution: Completely removing the

separator from the tape makes it

difficult to attach the product to

the correct position.

 Assembling procedures

1. Cover the rear bumper with the rear bumper

spoiler 1) and fix both with the clip 2).

(2 places in each of RH and LH)

No. 1201-T1018001 8/8

 Inspections and precautions after assembly

1. Make sure the rear bumper spoiler is securely fixed to your car with the screws and clips.

2. Check whether the rear bumper spoiler or any other car parts have scratches.

Fig. 14

Fig. 15

Fig. 16

Rear

bumper

Rear bumper

spoiler 1)

Tapp ing

screw 3)

Rear

bumper

Rear bumper

spoiler 1)

Make spoiler

flush with

height mark.

Align molding

end with

bumper’s rounded

corner end.

Cross-sectional view of the center

Rear

bumper

Rear bumper

spoiler 1)

Tighten

securely.

* Further tighten the screw fastened temporarily in Figure 14.

2. As shown in Figure 14, align the rear bumper

spoiler 1) with the rear bumper and temporarily

fix the wheelhouse with the tapping screw 3).

(2 places in each of RH and LH)

3. See Figure 15 to make the rear bumper spoiler

1) flush with the height mark and press it while

removing the separator from the double-sided

tape (6 places in each of the right and left

hands) in the order shown in the figure. Note

that the pressing force shall be at least 49 N (5

kgf).

Caution: The bonding strength of

double-sided adhesive tape

reduces at outdoor temperatures

of less than 15°

°°°C. In this case,

use a dryer to heat the tape

surface until the temperature is

about 40°

°°°C.

Caution: Remove the separator from the

double-sided tape while taking

care not to cut off the former.

Caution: If you do not follow the separator

removing order, a gap may be

produced.

Caution: Press the double-sided tape

sufficiently, otherwise it may lift

or come off.

Caution: Do not wash your car within 24

hours after you bond the

double-sided tape.

4. Fix the rear bumper spoiler 1) securely by

further tightening the tapping screw 3) fastened

temporarily.

(2 places in each of RH and LH)

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