Tyco Electronics AMP 1804018-1 Montageanleitung

Instruction Sheet

Die Assembly 408-10022

2005 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

AMP and Tyco are trade arks. *Trade ark

Other products, logos, and co pany na es used are the property of their respective owners. LOC B

of 2

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752 This controlled docu ent is subject to change.

For latest revision and Regional Custo er Service,

visit our website at

www.tycoelectronics.com

08 JUN 05 Rev A

1804018-1

PROPER USE GUIDELINES

Cu ulativeTrau aDisorderscanresultfro theprolongeduseof anuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolu e

applications. A wide selection of powered application equip ent for extended-use, production operations ay be available.

Anvil

(Lower) Jaw

Nest

(Upper) Jaw

Cable Size

Marking

Pins (4)

(Part Nu ber 679231-1)

Screws (2)

(Part Nu ber 986964-4)

DIE ASSE BLY CRI P TOOLING PRODUCT PART NU BERS

1804018-1

PRO-CRIMPER Hand Tool Fra e

354940-1

SDE PEW 12 Hand Tool Fra e

9-1478240-0

1754518-1 thru -12

1754519-1 thru -12

1754520-1 thru -12

1828413-1

Figure 1

1. INTRODUCTION

Die Assembly 1804018–1 is designed to crimp a

variety of Expanded Beam Crimp Rings and products

listed in the table in Figure 1. This die assembly will fit

into the following tools: PRO–CRIMPER* III Hand

Tool Frame 354940–1 (Instruction Sheet 408– 9930);

or SDE PEW 12 Hand Tool Frame 9–1478240–0

(Instruction Sheet 408–8851).

Dimensions in this instruction sheet are in

millimeters [with inches in brackets]. Figures are

for reference only, and are not drawn to scale.

2. DESCRIPTION

This die assembly has two crimp sections which are

marked to identify the cable sizes used with the

products listed in the table in Figure 1. The cable

sizes are 9.40 and 11.84 [.370 and .466].

3. DIE INSTALLATION

1. Close the tool handles until the ratchet releases,

then allow the handles to open FULLY.

2. Insert the upper die into the stationary jaw.

Thread, but do not tighten, a die retention screw

through the hole in the jaw so that the die is held in

place.

NOTE

408-10022

Die Assembly 1804018-1

Rev

of 2

3. Insert the lower die into the moving jaw. Thread,

but do not tighten, a die retention screw through

the hole in the jaw so that the die is held in place.

4. Slowly close the tool handles, allowing the dies

to mate and align. Continue closing the handles

until the ratchet makes the fifth “click,” then tighten

both die retention screws.

4. CRIMPING PROCEDURE

1. Squeeze the tool handles together until the

ratchet releases. Allow the tool handles to open

FULLY.

2. Place the product in the appropriate nest of the

lower die.

For proper crimp location, make sure to position

the crimp sleeve in the nest according to the

instruction sheet for the connector.

3. Squeeze the tool handles together until the

ratchet releases. Allow the tool handles to open

FULLY.

4. Remove the product from the tool, and inspect

the crimp according to the instruction sheet or

application specification for the connector.

Damaged product should not be used. If

damaged product is evident, it should be

removed and replaced with a new one. Product

should not be reterminated.

5. DIE INSPECTION

5.1. Visual I spectio

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced.

5.2. Measured Die Ope i g

The dies will perform properly as long as: (1) the

product specified is correct for the application, (2) the

specified die set is used, (3) the die set has been

measured to ensure that the openings are correct,

and (4) the dies bottoms.

Figure 2 provides dimensions of the die openings.

Figure 2

9.40 +0.03

[.370 +.001] 11.87 +0.03

[.466 +.001]

6. REPAIR/REPLACEMENT

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Order replacements through your representative, or

call 1–800–526–5142, or send a facsimile of your

purchase order to 717–986–7605, or write to:

CUSTOMER SERVICE (038–035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105–3608

7. REVISION SUMMARY

Initial release of document

NOTE

CAUTION

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