Tyco Electronics PEW 12 Bedienungsanleitung

Instruction Sheet

PEW 12 Hand Tool

Assembly 2031243-1 with 408-10182

L C B

of 4

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. ther products, logos, and company names used are the property of their respective owners.

T LING ASSISTANCE CENTER 1-800-722-1111

PR DUCT INF RMATI N1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

08 JAN 08 Rev B

Die Assembly 2031243-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseof manuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

(mm [in.])

INSUL DIA

{

Contact the Tooling Assistance Center at the bottom of this page for specific terminal part numbers.

FAMILY

{

WIRE

SI E

(mm2)STRIP LENGTH

(mm [in.])

DIE ASSEMBLY

PART NUMBER TERMINAL

2031243-2 .250 Series

FAST N*

Receptacle

1-1.4

2-3

1.91-3.30

[.075-.130]

The PEW 12 Hand Tool is a Commercial" grade tool and is designed primarily

for field installation, repair, maintenance work, or prototyping in industrial,

commercial, or institutional applications. Product crimped with this tool will

meet the crimp height requirement for hand tools in the appropriate 114

application specification, but may not comply with other feature parameters of

the specification. Tyco Electronics offers a variety of tools to satisfy your

performance requirements. For additional information, contact the Tooling

Assistance Center at 1-800-722-1111.

5.1-5.9

[.201-.232]

Stationary Jaw

Back of Tool

(Wire Side)

PEW 12 Hand Tool Frame

9-1478240-0

(See Instruction Sheet 408-8851)

Stationary Handle

Moving Handle

Ratchet Adjustment

Wheel

Moving Jaw

Die Assembly

Front of Tool

(Locator Side)

Figure 1

1. INTRODUCTION

PEW 12 Hand Tool Assembly 2031243–1 consists of

Die Assembly 2031243–2 and PEW 12 Hand Tool

Frame 9–1478240–0. See Figure 1. The die

assembly consists of wire and insulation crimping

dies. Read these instructions thoroughly before

crimping any terminals.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue are provided in Section 10,

REVISION SUMMARY.

NOTE

408-10182

PEW 12 Han Tool Assembly 2031243-1

Rev

of 4 Tyco Electro ics Corporatio

Figure 2

Chamfer

I sulatio

Crimper

Tool Frame

Die Retai i g

Pi s

Die Retai i g

Screws

Chamfer

I sulatio

A vil

Wire A vil

Wire

Crimper

Locator

Subassembly

Locki g Nut

2. DESCRIPTION

(Figures 1 a d 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Die retaining pins and die retaining screws are used

to position and secure the dies in the tool frame.

3. INSTALLATION AND REMOVAL OF

DIE SET

(Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil and insulation anvil so that

their chamfered sides and their marked surfaces

face outward, when mounted in the moving jaw of

the tool frame.

3. Insert the two die retaining pins.

4. Insert a die retaining screw through the jaw and

through both anvil dies, and tighten the screw just

enough to hold the dies in place. Do

not

tighten the

screw completely at this time.

5. Place the wire crimper and insulation crimper so

that their chamfered sides and their marked

surfaces face outward, when mounted in the

stationary jaw of the tool frame.

6. Insert the two die retaining pins.

7. Insert a die retaining screw through the jaw and

through both crimper dies, and tighten the screw

just enough to hold the dies in place. Do

not

tighten the screw completely at this time.

8. Carefully close the tool handles, making sure

that the anvils and crimpers align properly.

Continue closing the tool handles until the ratchet

in the tool frame has engaged sufficiently to hold

the anvils and crimpers in place, then tighten both

die retaining screws.

9. To disassemble, close the tool handles until the

ratchet releases, remove the two die retaining

screws and the four die retaining pins, and slide

the anvils and crimpers out of the tool jaws.

4. CRIMPING PROCEDURE

Th s tool s prov ded w th a cr mp adjustment

feature. Int ally, the cr mp he ght should be

ver f ed as spec f ed n F gure 4. Refer to

Sect on 5, CRIMP HEIGHT INSPECTION, and

Sect on 6, CRIMP HEIGHT ADJUSTMENT, to

ver fy cr mp he ght before us ng the tool to cr mp

des red term nals and w re s zes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable terminal

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 3 and proceed as follows:

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

NOTE

408-10182

PEW 12 Hand Tool Asse bly 2031243-1

of 4Rev

Tyco Electronics Corporation

2. Holding the terminal by the mating end, insert

the terminal — insulation barrel first — through the

front of the tool and into the appropriate crimp

section.

3. Position the terminal so that the mating end of

the terminal is on the front side of the tool, and so

that the open “U” of the wire and insulation barrels

face the top of the tool. Place the terminal up into

the nest.

4. Rotate the tool sufficiently to be able to view the

front side of the wire crimper, and position the

terminal so that the front edge of the wire barrel is

even with the front edge of the wire crimper, as

shown in Figure 3.

Make sure that both sides of the insulation barrel

are started evenly into the crimping section. Do

NOT attempt to crimp an improperly positioned

terminal.

5. Hold the terminal in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the terminal in position. Do NOT

deform insulation barrel or wire barrel.

6. Rotate the tool so that the back (wire side) is

once again facing you.

7. Insert stripped wire into terminal insulation and

wire barrels until the end of the wire is even with

the edge of the wire barrel and wire crimper, as

shown in Figure 3.

8. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped terminal.

The crimped terminal may stick in the crimping

area, but the terminal can be easily removed by

pushing downward on the mating end of the

terminal.

9. Check the terminal’s crimp height as described

in Section 5, CRIMP HEIGHT INSPECTION. If

necessary, adjust the crimp height as described in

Section 6, CRIMP HEIGHT ADJUSTMENT.

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of a micrometer with

a modified anvil. Tyco Electronics recommends the

modified micrometer (Crimp Height Comparator

RS–1019–5LP) which may be purchased from:

ShearerIndustrialSupplyCo.

717–767–7575 or VALCO

610–691–3205

Proceed as follows:

1. Refer to Figure 4 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 4, CRIMPING PROCEDURE,

and crimp the terminal(s) accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 6,

CRIMP HEIGHT ADJUSTMENT.

Figure 3

Back of Tool

(Wire Side)

Wire

Wire Crimper

Strip Length

Wire Barrel

Terminal (Typ)

Front of Wire Barrel

Even ith Edge of

Wire Crimper

CAUTION

NOTE

408-10182

PEW 12 Hand Tool Assembly 2031243-1

Rev

of 4 Tyco Electronics Corporation

Figure 4

WIRE IZE

mm2(MAX) CRIMP ECTION

(WIRE IZE MARKING)

CRIMP HEIGHT

DIM. (A) AND

TOLERANCE (+)

A"

1.4

1-1.4

2-3

1.45

.05

[.057

.002]

1.73

.05

[.068

.002]

6. CRIMP HEIGHT ADJU TMENT

(Fi ure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the front side of the tool.

Figure 5

Screwdriver

Ratchet

Adjustment

Wheel Lockscrew (Typ)

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher–numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower–numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

7. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

8. VI UAL IN PECTION

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 9, REPLACEMENT.

9. REPLACEMENT

Customer–replaceable parts are shown in Figure 1.

Available separately, Repair Kit 679221–1 includes a

replacement nut and a variety of pins, rings, screws,

and springs. If the dies are damaged or worn

excessively, they must be replaced. Order the repair

kit and replaceable parts through your Tyco

Electronics Representative, or call 1–800–526–5142,

or send a facsimile of your purchase order to

1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

10. REVI ION UMMARY

Updated document to corporate requirements

Changed PRO–CRIMPER* III artwork to PEW

12 artwork in all instances

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

TE Connectivity:

2031243-1

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