Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III Hand Crimping Tool

58433-2 for 50-Ohm 408--9159

LOC B

1of 4

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-- 800--722--1111

PRODUCT INFORMATION 1-- 800--522-- 6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

17 AUG 09 Rev D

Hex Crimp Plugs and Jacks

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended-- use, production operations is available.

Screw

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Ratchet Adjustment

Wheel

Die Assembly

58436--1

Center Contact

Crimp Section

(Marked.068)

RG 58/U

Crimp Section

RG 59/U, 62/U

Crimp Section

(Marked .255)

The PRO--CRIMPER III Hand Crimping Tool Assembly is a “Commercial”

grade tool and is designed primarily for field installation, repair, maintenance

work, or prototyping in industrial, commercial, or institutional applications.

Product crimped with this tool will meet the crimp height requirement for hand

tools in the appropriate 114 series specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Tooling Assistance Center at 1-- 800--722--1111.

TE Tool Assembly TE Die Assembly Product}Cable

58433--2 58436--1 50--Ohm Commercial BNC and

TNC Hex--Crimp Plugs and Jacks RG 58/U, RG 59/U, RG 62/U

}Contact the Tooling Assistance Center or Product Information at the number listed below for specific terminal and splice part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool 58433--2 is

designed to crimp 50--Ohm Commercial BNC and

TNC Hex Crimp Plugs and Jacks onto RG 58/U, RG

59/U, and RG 62/U cable. Refer to Figure 1.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

are for reference only, and are not drawn to scale.

Reasons for reissue of this sheet are provided in

Section 6, REVISION SUMMARY.

2. DESCRIPTION (Figure 1)

The tool features a die assembly with two ferrule

crimp sections and one center contact crimp section.

The ferrule crimp sections are identified by their

applicable cable size markings (.213 and .255) above

them.

The center contact crimp section, identifiable as the

smallest of the three crimp sections, is marked .068.

3. CRIMPING PROCEDURE (Figure 2 and Figure 3 )

3.1. Center Contact

1. Slide the ferrule onto the cable, then strip the

cable according to the dimensions in the

appropriate connector instruction sheet.

NOTE

408--9159

PRO--CRIMPER III Hand Crimping Tool Assembly 58433--2

Rev D2 of 4 Tyco Electronics Corporation

Insert Center Contact

into Partially Closed

Crimping Dies

Ferrule

(Ref)

Center Contact Slipped

Over Center Conductor

Figure 2 Figure 3

Crimping Area of Contact

Centered in Dies

NOTE: Contacts with

a Flange on Crimping

Portion Must Have Flange

Butted Against Dies.

Center the crimping area of the contact in the

dies. See Figure2 . If contacts have a flange on

the crimping portion, butt the flange against dies

(Figure 3).

2. Slide the center contact onto the center

conductor of the cable; then insert the contact

assembly into the center contact crimp section of

the dies.

3. Crimp the center contact by holding the cable in

place; then close the tool handles until the ratchet

releases.

4. Remove the crimped center contact assembly

from the crimping die.

3.2. Ferrule

1. Insert the crimped center contact into the

connector body until the cable dielectric butts

against the dielectric inside the connector body.

The flared braid will then fit around the support

sleeve of the connector body.

2. Slide the ferrule forward over the braid until the

ferrule butts against the shoulder on the connector

body.

3. Place the ferrule on the appropriate anvil of the

die assembly so that the shoulder on the connector

body butts against the die. See Figure 4.

4. Holding the assembly in place, close the tool

handles until the ratchet releases.

5. Remove the crimped assembly from the

crimping die.

4. INSPECTION

4.1. Visual Inspection

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced. Refer to Section 5, PARTS

REPLACEMENT.

Figure 4

Crimping Ferrule

Ferrule on the

Anvil of the

Crimping Die

Typical R.F.

Connector (Ref)

Crimping Die

(Ref) Shoulder on Connector

Body Butts Against Die

NOTE

408--9159

PRO--CRIMPER III Hand Crimping Tool Assembly 58433--2

3of 4Rev DTyco Electronics Corporation

58436--1

RG 58 RG 59

.068 .213 .255

“C”

“A”

“B”

58436--1

1.73 .10

[.068 .004]

5.41 .10

[.213 .004]

6.48 .10

[.255 .004]

Figure 5

4.2. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly.

Figure 5 provides information on die opening sizes.

4.3. Ratchet Adjustment (Figure 6)

The ratchet mechanism features an adjustment wheel

with eight settings. The adjustment wheel controls the

amount of handle pressure exerted on the tool jaws

and crimping dies during crimping. If the crimp is not

acceptable, adjust the ratchet as follows:

1. Sufficiently loosen the screw at the ratchet

adjustment wheel so that the wheel can be rotated

above the post that engages the teeth in the wheel.

2. If the crimp is too loose, turn the wheel to a

higher notch (for example, if the wheel is set at

notch no. 5, move the wheel to notch no. 6). If the

crimp is too tight, move the wheel to a lower notch

3. Tighten the screw at the ratchet adjustment

wheel.

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Other dies of the PRO--CRIMPER III series may

be used in this tool; however, the ratchet

adjustment wheel may require adjustment to

achieve acceptable crimp height.

5. PARTS REPLACEMENT

Customer--replaceable parts are shown in Figure 1.

Available separately, PRO--CRIMPER III Hand

Crimping Tool Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your Tyco Electronics representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 1--717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG, PA 17105--3608

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

Figure 6

NOTE

408--9159

PRO--CRIMPER III Hand Crimping Tool Assembly 58433--2

Rev D4 of 4 Tyco Electronics Corporation

6. REVISION SUMMARY

Revisions to this instruction sheet include:

SPRO--CRIMPER Hand Tool was changed to the PRO--CRIMPER III Hand Tool;

SAdded TE logo; and

SAdded ratchet adjustment picture.

PRO- CRIMPER III Hand Tool 354940- 1

(Instruction Sheet 408- 9930) SDE PEW- 12 Hand Tool 9- 1478240- 0

(Instruction Sheet 408- 8851)

SDE Bench Terminator 1490076- 2

(Customer Manual 409- 10052)

626 Adapter 679304- 1

(Instruction Sheet 408- 4070)

Battery Tool (Shouldered Die) 1725837- 1, - 2

(Customer Manual 409- 10053)

Battery Tool (Pin Die) 1213890- 1, - 2

(Customer Manual 409- 10065)

Die Assembly 58436-1 Can Also Be Used In the Following Tools:

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