Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand Crimping

Tool Assembly 58530- 1 with 408--4005

LOC B

1of 6

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

10 NOV 09 Rev CDie Assembly 58530- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Stationary Jaw

Back of Tool

(Wire Side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 ( 408--9930)

Ratchet Adjustment Wheel

Moving Jaw

Die Assembly

Front of Tool

(Locator Side)

Locator Assembly

(Supplied with

Die Assembly)

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work,

or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand

tools in the appropriate 114 series specification, but may not comply with other feature parameters of the specification. A variety of tools is offeredto

satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1--800--722--1111.

Wire

TE Die Assembly Locator Assembly{Contact

Family}Size

(AWG)

Insul

Dia

Strip Length

(mm [in.])

Universal

12

[

]

6.35 to 7.05

58530--2 58516--1 M

TE--N--LOK

Connectors 10

5.08 [.200

]

Max

[.250 to .281]

{Supplied with die assembly. Also available separately..

}Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.

Anvil must be reversed when changing from one wire size to the other

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Tool Assembly 58530--1

consists of Die Assembly 58530--2 and

PRO--CRIMPER III Hand Tool Frame 354940--1. The

die assembly consists of crimping dies and a locator

assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue of this document are provided in

Section 11, REVISION SUMMARY.

2. DESCRIPTION (Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features an anvil and a crimper.

NOTE

408- 4005

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1

Rev C2 of 6 Tyco Electronics Corporation

Figure 2

Locator

Assembly

Nut

Locator

Tool Frame

Die Retaining Pins

Die Retaining

Screws

No. 12

Wire Size

Anvil

Chamfer

Crimper

Chamfer

(Shown for No. 12 wire.

Reverse anvil for No. 10 wire.)

No. 10

Wire Size

Attached to the outside of the frame is a locator

assembly, which contains a locator, a spring retainer,

and a contact support.

Die retaining pins and die retaining screws are used

to position and secure the dies in the tool frame. A

nut is used on the upper die retaining screw to hold

the locator assembly in place.

3. INSTALLATION AND REMOVAL OD DIE SET

AND LOCATOR ASSEMBLY (Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the anvil in the moving jaw. The rear nest

is used to crimp the terminal — make sure that the

anvil is positioned so that the correct wire size

marking is located at the rear crimping area.

The anvil die must be reversed to accommodate

the use of either 12 or 10 AWG wire.

3. Insert the two die retaining pins.

4. Insert the short die retaining screw through the

jaw and through the anvil die, and tighten the

screw just enough to hold the die in place. Do not

tighten the screw completely at this time.

5. Place the crimper die in the stationary jaw of the

tool. Make sure that the chamfered end of the die

faces outward.

6. Insert the two die retaining pins.

7. Insert the long die retaining screw through the

jaw and through the crimper die, and tighten the

screw just enough to hold the die in place. Do not

tighten the screw completely at this time.

8. Carefully close the tool handles, making sure

that the dies align properly. Continue closing the

tool handles until the ratchet in the tool frame has

engaged sufficiently to hold the dies in place, then

tighten both die retaining screws.

9. Place the locator assembly over the end of the

long screw, and position the locator assembly

against the side of the tool jaw.

10. Place the nut onto the end of the long screw

and tighten the nut enough to hold the locator

assembly in place, while still allowing the locator to

slide up and down.

11. To disassemble, close the tool handles until the

ratchet releases, remove the nut, the locator

assembly, the two die retaining screws, and the

four die retaining pins, and slide the dies out of the

tool jaws.

4. CONTACT SUPPORT ADJUSTMENT (Figure 3)

The contact support is preset prior to shipment,

but minor adjustment may be necessary.

NOTE

408- 4005

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1

3of 6Rev CTyco Electronics Corporation

1. Make a sample crimp and determine if the

contact is straight, bending upward, or bending

downward.

2. If adjustment is required, loosen the screw that

holds the contact support onto the locator

assembly.

The ratchet has detents that create audible clicks

as the tool handles are closed.

3. Place a contact with wire into the proper nest

and close the tool handles until the ratchet reaches

the sixth click, or until the contact support touches

the contact.

4. Slightly loosen the nut that holds the locator

assembly onto the tool frame.

5. Move the contact support as required to

eliminate the bending of the contact.

6. Tighten the nut and close the handles until the

ratchet releases.

7. Remove and inspect the contact.

8. Make another sample crimp. If the contact is

straight, tighten the contact support screw. If the

contact is still being bent during crimping, repeat

the adjustment procedure.

5. CRIMPING PROCEDURE

This tool is provided with a crimp adjustment

feature. Initially, the crimp height should be

verified as specified in Figure 4. Refer to

Section 6, CRIMP HEIGHT INSPECTION, and

Section 7, RATCHET (Crimp Height)

ADJUSTMENT, to verify crimp height before

using the tool to crimp desired contacts and wire

sizes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable contact

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 3 and proceed as follows:

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

2. Holding the contact by the mating end, insert the

contact — insulation barrel first — through the front

of the tool and into the appropriate crimp section.

3. Position the contact so that the mating end of

the contact is on the locator side of the tool, and so

that the open “U” of the wire barrel faces the top of

the tool. Place the contact up into the nest so that

the movable locator drops into the slot in the

contact. Refer to Figure 3. Butt the front end of

the wire barrel against the movable locator.

Figure 3

Back of Tool

(Wire Side)

Wire

Locator

Contact

Support

Adjustment

Screw for

Contact

Support

Contact (Typ)

Strip

Length

Locator in

Wire Stop Slot Wire Inserted

to Stop

NOTE

408- 4005

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1

Rev C4 of 6 Tyco Electronics Corporation

Make sure that both sides of the wire barrel are

started evenly into the crimping section. Do NOT

attempt to crimp an improperly positioned

contact.

4. Hold the contact in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the contact in position.

5. Insert stripped wire into the contact until the wire

butts against the wire stop, as shown in Figure 3.

6. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped contact.

The crimped contact may stick in the crimping

area, but the contact can be easily removed by

pushing downward on the top of the locator

(see Figure 3).

7. Check the contact’s crimp height as described

in Section 6, CRIMP HEIGHT INSPECTION. If

necessary, adjust the crimp height as described in

Section 7, RATCHET (Crimp Height)

ADJUSTMENT.

Figure 4

Wire Size

AWG (Max)

Crimp Section

(Wire Size Marking)

Crimp Height

Dim. (A) and

Tolerance (+)

“A”

2.11 .05

[.083 .002]

2.44 .05

[.096 .002]

Position Point

on Center of

Wire Barrel

Opposite

Seam

Modified

Anvil

6. CRIMP HEIGHT INSPECTION

Crimp height inspection is performed through the use

of a micrometer with a modified anvil, commonly

referred to as a crimp--height comparator. Tyco

Electronics does not manufacture or market

crimp--height comparators. Detailed information on

obtaining and using crimp--height comparators can be

found in instruction sheet 408--7424.

Proceed as follows:

1. Refer to Figure 4 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 5, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 7,

CRIMP HEIGHT ADJUSTMENT.

7. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the locator side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a higher--

numbered setting. If a looser crimp is required,

rotate the adjustment wheel CLOCKWISE to a

lower--numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Figure 5

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

CAUTION

NOTE

408- 4005

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1

5of 6Rev CTyco Electronics Corporation

8. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

9. VISUAL INSPECTION

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 10, REPLACEMENT AND REPAIR.

10. REPLACEMENT AND REPAIR

Customer--replaceable parts are shown in Figure 1.

Available separately, PRO--CRIMPER III Hand

Crimping Tool Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your Tyco Electronics representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 1--717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For tool repair service, please contact a

representative at 1--800--526--5136.

11. REVISION SUMMARY

Revisions to this instruction sheet include:

SPRO--CRIMPER II Hand Tool became the

PRO--CRIMPER III Hand Tool;

SCrimp height adjustment information was

revised;

STE logo was applied;

SFormat was updated; and

SThe back page was added to illustrate tooling

compatible with Dies 58530--2.

408- 4005

PRO- CRIMPER III Hand Crimping Tool Assembly 58530- 1

Rev C6 of 6 Tyco Electronics Corporation

PRO- CRIMPER III Hand Tool 354940-1

(Instruction Sheet 408-9930)

SDE- SA Hand Tool 9-1478240- 0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409- 10052)

626 Adapter 679304- 1

(Instruction Sheet 408-4070)

Battery Tool (Shouldered Die) 1725837- 1, -2

(Customer Manual 409- 10053)

Battery Tool (Pin Die) 1213890- 1, -2

(Customer Manual 409- 10065)

Die Assembly 58530- 2 Can Be Used In:

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

TE Connectivity:

58530-1 58530-2

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