Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 58525- 1 408--9994

LOC B

1of 5

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

21 SEP 09 Rev Bwith Die Assembly 58525- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Front of Tool

(Locator Side)

Die

Assembly

Moving Jaw

Ratchet

Adjustment

Wheel

Stationary Jaw

Back of Tool

Wire Side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary

Handle

Moving Handle

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800--722--1111.

Wire

Assembly

erm

Family}Size

(AWG) Insul Dia Strip Length

(mm [In.])

.250 Series

14--12 3.81 to 5.08 6.40

Receptacle 10

[.150 to .200]

[.252]

}CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEE BELOW) FOR PRODUCT PART NUMBERS.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 58525--1 consists of Die Assembly

58525--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of wire

and insulation crimping dies..

Read these instructions thoroughly before crimping

any terminals

Reasons for reissue are provided in Section 10,

REVISION SUMMARY.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

NOTE

408- 9994

PRO- CRIMPER III Hand Crimping Tool Assembly 58525- 1

Rev B2 of 5 Tyco Electronics Corporation

Figure 2

Chamfer

Wire Crimper

Wire Anvil

Insulation

Anvil

Insulation

Crimper

Tool Frame

Die Retaining

Pins

Die Retaining

Screws

Chamfer

2. DESCRIPTION (Figures 1 and Figure 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Die retaining pins and die retaining screws are used

to position and secure the dies in the tool frame.

3. INSTALLATION AND REMOVAL OF

DIE SET (Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil and insulation anvil so that

their chamfered sides and their marked surfaces

face outward, when mounted in the moving jaw of

the tool frame.

3. Insert the two die retaining pins.

4. Insert a die retaining screw through the jaw and

through both anvil dies, and tighten the screw just

enough to hold the dies in place. Do not tighten the

screw completely at this time.

5. Place the wire crimper and insulation crimper so

that their chamfered sides and their marked

surfaces face outward, when mounted in the

stationary jaw of the tool frame.

6. Insert the two die retaining pins.

7. Insert a die retaining screw through the jaw and

through both crimper dies, and tighten the screw

just enough to hold the dies in place. Do not

tighten the screw completely at this time.

8. Carefully close the tool handles, making sure

that the anvils and crimpers align properly.

Continue closing the tool handles until the ratchet

in the tool frame has engaged sufficiently to hold

the anvils and crimpers in place, then tighten both

die retaining screws.

9. To disassemble, close the tool handles until the

ratchet releases, remove the two die retaining

screws and the four die retaining pins, and slide

the anvils and crimpers out of the tool jaws.

4. CRIMPING PROCEDURE

This tool is provided with a crimp adjustment

feature. Initially, the crimp height should be

verified as specified in Figure 4. Refer to

Section 5, CRIMP HEIGHT INSPECTION, and

Section 6, RATCHET (Crimp Height)

ADJUSTMENT, to verify crimp height before

using the tool to crimp desired terminals and wire

sizes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable terminal

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 3 and proceed as follows:

NOTE

408- 9994

PRO- CRIMPER III Hand Crimping Tool Assembly 58525- 1

3of 5Rev BTyco Electronics Corporation

Figure 3

Back of Tool

(Wire Side)

Wire

Front of Wire Barrel

Even with the Edge

of the Wire Crimper

Wire Crimper

Strip Length

Wire Barrel

Terminal (Typ)

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

2. Holding the terminal by the mating end, insert

the terminal — insulation barrel first — through the

front of the tool and into the appropriate crimp

section.

3. Position the terminal so that the mating end of

the terminal is on the front side of the tool, and so

that the open “U” of the wire and insulation barrels

face the top of the tool. Place the terminal up into

the nest.

Make sure that both sides of the insulation barrel

are started evenly into the crimping section. Do

NOT attempt to crimp an improperly positioned

terminal.

4. Rotate the tool sufficiently to be able to view the

front side of the wire crimper, and position the

terminal so that the front edge of the wire barrel is

even with the front edge of the wire crimper, as

shown in Figure 3.

5. Hold the terminal in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the terminal in position. Do NOT

deform insulation barrel or wire barrel.

6. Rotate the tool so that the back (wire side) is

once again facing you.

7. Insert stripped wire into terminal insulation and

wire barrels until the end of the wire is even with

the edge of the wire barrel and wire crimper, as

shown in Figure 3.

8. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped terminal.

The crimped terminal may stick in the crimping

area, but the terminal can be easily removed by

pushing downward on the mating end of the

terminal.

9. Check the terminal’s crimp height as described

in Section 5, CRIMP HEIGHT INSPECTION. If

necessary, adjust the crimp height as described in

Section 6, RATCHET (Crimp Height)

ADJUSTMENT.

5. CRIMP HEIGHT INSPECTION

Crimp height inspection is performed through the use

of a micrometer with a modified anvil, commonly

referred to as a crimp--height comparator. Tyco

Electronics does not manufacture or market

crimp--height comparators. Detailed information on

obtaining and using crimp--height comparators can be

found in instruction sheet 408--7424.

Proceed as follows:

1. Refer to Figure 4 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 5, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 7,

RATCHET ADJUSTMENT.

CAUTION

NOTE

408- 9994

PRO- CRIMPER III Hand Crimping Tool Assembly 58525- 1

Rev B4 of 5 Tyco Electronics Corporation

Position Point

on Center of

Wire Barrel

Opposite

Seam

“A”

Modified Anvil

Wire Size Crim

Section Crimp Height

AWG (Max)

(Wire Size Marking) Dimension A and

Tolerance (+)

12 14--12 2.16 + .005

[.085 + .002]

10 10 2.87 + .05

[.113 + .002]

Figure 4

6. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the front side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher--numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower--numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Figure 5

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

7. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

8. VISUAL INSPECTION

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 9, REPLACEMENT.

9. REPLACEMENT

Customer--replaceable parts are shown in Figure 1.

Available separately, Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your Tyco Electronics representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 1--717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105--3608

10. REVISION SUMMARY

Revisions to this instruction sheet include:

SChanged PRO--CRIMPER II Hand Tool to

PRO--Crimper III Hand Tool;

SRevised Crimp--Height Inspection section;

SUpdated format to current corporate

requirements;

SApplied TE logo; and

SAdded back page illustrating tooling available

for dies 58525--2.

408- 9994

PRO- CRIMPER III Hand Crimping Tool Assembly 58525- 1

5of 5Rev BTyco Electronics Corporation

PRO-CRIMPER III Hand Tool 354940- 1

(Instruction Sheet 408-9930)

SDE PEW- 12 Hand Tool 9-1478240-0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076- 2

(Customer Manual 409-10052)

626 Adapter 679304-1

(Instruction Sheet 408-4070)

Battery Tool (Shouldered Die) 1725837-1, - 2

(Customer Manual 409-10053)

Battery Tool (Pin Die) 1213890- 1, - 2

(Customer Manual 409-10065)

Die Assembly 58525- 2 Can Be Used In the Following Tools:

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