U.S. Products SOLUS-310R Betriebsanleitung

105.20.2008

INFORMATION

OPERATING

INSTRUCTIONS

DO NOT OPERATE MACHINE UNTIL YOU HAVE READ

ALL SECTIONS OF THIS INSTRUCTIONS

IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY

1. Always use a defoamer when foaming occurs to prevent vacuum motor damage.

2. Keep machine from rain and snow, extremes in temperatures, and store in a

heated location. DO NOT let the machine or wand freeze. Use the machine indoors.

3. Do not let the pump run dry.

4. Use approved chemicals only. NO SOLVENTS.

5. Wear gloves or use rags when removing quick disconnects to prevent burns.

6. Never use water above 130 ºF/54 ºC in the solution tank.

SOLUS-310R

EXTRACTOR

120V

11-SOLUS310R5.20.2008

IMPORTANT SAFETY INSTRUCTIONS

This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories,

shops and offices other than normal residential housekeeping purposes.

When using any electrical appliance, basic precautions should always be followed, including the following:

NOTE: Read all instructions before using this machine.

WARNING!

To reduce the risk of fire, electric shock, or injury:

•Do not leave the machine unattended when it is plugged in. Unplug the unit from the outlet when

not in use and before servicing.

•To avoid electric shock, do not expose to rain or snow. Store, and use, indoors.

•Do not allow to be used as a toy. Close attention is necessary when used near children.

•Use only as described in this manual. Use only the manufacturer’s recommended attachments.

•Never add water over 130º F/54º C to the solution tank.

•Do not use with damaged cord or plug. If the machine is not working as it should, has been

dropped, damaged, left outdoors or dropped into water, return it to a service center.

•Do not pull by the cord, use the cord as a handle, close a door on the cord, or pull the cord around

sharp edges or corners. Do not run the machine over the cord. Keep the cord away from heated

surfaces. To unplug, grasp the plug, not the cord.

•Do not handle the plug, the cord or the machine with wet hands.

•Extension cords must be 12/3 and no longer than 50 feet. Replace the cord or unplug immediately

if the ground prong becomes damaged.

•Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint,

hair, and anything that may reduce air flow.

•Keep loose clothing, hair, fingers, and all parts of body away from openings and moving parts.

•Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes, or

any health endangering dusts. Do not use to pick up flammable or combustible liquids such as

gasoline or use in areas where they may be present.

•Turn off all controls before unplugging.

•Use extra care when cleaning on stairs.

•Connect to a properly grounded outlet only.

•Liquid ejected at the spray nozzle could be dangerous as a result of its temperature, pressure,or

chemical content.

INSPECTION:

Carefully unpack and inspect your SOLUS-310R for shipping damage. Each machine is tested

and inspected before shipping. Any shipping damage incurred is the responsibility of the carrier.

You should notify the carrier immediately if you notice damage to the box or to the machine or

parts.

CLEANING SOLUTIONS:

We recommend liquid cleaning chemicals, such as our Magic Fabric Cleaner. Powder chemicals

may be used, but unless mixed very thoroughly they could cause a build-up in the pump, lines,

heat exchanger and/or quick disconnects. Any problem caused by a chemical build-up is not

covered by warranty. Use a neutral cleaner with a pH between 6 and 9 to avoid premature wear

of the pump, seals, and/or other components. Damage caused by the use of strong chemicals is

not covered by the warranty.

MAINTENANCE:

For optimum performance flush the machine with clear water at the end of each working day.

Once a month, minimum, run a flushing compound through the machine to break up any mineral

or chemical build-up that may have formed. U.S. Products’ “X-1500” is recommended. The

vacuum motor, pump motor, and the pump do not require any scheduled maintenance; however,

the motors may require replacement brushes after 1000 - 1500 hours, and the pump and bypass

valve may require rebuild kits after 1000 - 1500 hours, typically (refer to machine part list for

numbers). Clean the body with an all-purpose detergent, and protect it with an automobile

interior polish. Lubricate the wheels, castors, and quick disconnects with an all purpose silicone

spray.

PARTS AND SERVICE:

Repairs, when required, should be performed by your authorized distributor who maintains an

inventory of original replacement parts and accessories. Call the distributor from whom you

purchased this machine if you need parts and service. Be sure to specify the machine model.

Have your serial number handy.

(and be sure to register your warranty: go on-line to www.usproducts.com)

Serial Number: __________________

Model: SOLUS-310R

Purchase Date:_____________

Write the name and phone number of your

distributor:

_____________________________________

KNOW YOUR MACHINE

VACUUM LID -Thislidprovidesaccessintoyourrecoverytanksothatyoucancleanthetank. Thelidmust

beclosedbefore you trytoclean..

SOLUTION TANK FILL HOLE -This is where youfillthetankwith water and cleaning solution.

VACUUM HOSE BARB -Thisiswhereyou connectyourvacuumhoseto themachine.Atightconnectionis

necessaryto preventavacuum leakwhichwould reducetheamount ofsuction.

DRAIN HOSE -Thisis howyouemptythedirty waterfromyour recoverytank. Place thehoseover adrain,

andopenthecap. When cleaningout thetankattheendofajob,simplyplacethis hoseinto adrainanduse

cleanwater torinse outthedirtanddebrisfromthe tank. NOTE:be suretoclosethecaptightlybefore using

themachineagain.

HANDLES -Thehandles areusedtomove themachine. Thesehandlesallow you totiltthe machine back

ontoit’s12” wheelsforeasymanoeuvreing, and/orformovingon stairways.

SWITCH PLATE - The switches are located on the rear of the machine, out of the way of water

FAN -Removeswarm air fromthecomponent compartment.

PSI GAUGE - indicates the pump pressure. Look at the pressure while you spray.

LATCH -Thelatch holds together thetankandthe base compartment.

SOLUTION HOSE QUICK COUPLING-This iswhereyouconnectthesolutionlinethatrunsfromthe machineto

thecarpetwand orhandtool.

POWER CORD RECEPTACLES - The receptacles are where the two power cords connect to the machine.

CASTOR -Swivelcastorprovideseasy maneuverability.

WHEEL -Therear wheelsare12 inchesindiameterto providesuperiorease of transportationandstair climbing.

DRAIN

HOSE

HANDLES

VACUUM

HOSE BARB

POWER CORD

RECEPTICLES

VACUUM

LID

12”

WHEEL LATCH

SOLUTION

HOSE

QUICK

COUPLING

SWITCH

PLATE

CASTOR

SOLUTION

TANK FILL

HOLE

FAN

PSI

GAUGE

HEAT RECIRCULATION SWITCH (1):

This switch will energize a solenoid that will pump heated

water back into the holding tank in order to pre-heat the

cleaning solution -- up to 125 °F.

NOTE: this switch must be turned off to prime the

pump or to begin the cleaning operation.

CIRCUIT LOCATOR (2):

When this light is on, it indicates that cord #2 (Identified

by the red “H” on the back of the extractor.) is on a

separate line from cord #1. Cord #2 supplies voltage to

the heater allowing it to heat to the temperature range

indicated by the Heat Control dial (#1) on the switch

plate.

BYPASS SWITCH (3):

The bypass switch will illuminate when it is activated and

will completely bypass the circuit locator system. Use this

system only when the circuit locator light will not turn on

and you know each cord is on a separate circuit.

HEAT INDICATOR LIGHT (4):

When this light is on, it indicates that the heater is turned

on. Once the heater reaches temperature, this light will

go out. Expect this light to be lit most of the time as you

clean.

CARPET UPHOLSTERY SWITCH (5):

This rocker switch activates a solenoid valve - when it is

turned to Upholstery - that allows most of the pump

pressure to recirculate back to the Holding tank This

allows you to clean delicate material at low psi (about 75

psi) When the switch is set to Carpet, the pump operates

without the solenoid and provides about 300 psi to the

cleaning tool. The pump runs off of cord #1. The pump

spraying pressure will be observable at the pressure

gauge. This switch does not light up.

PUMP ON/OFF SWITCH (6):

This switch turns the pump on and off. It will light up

when it is turned on.

VACUUM ON/OFF SWITCH (7):

This switch will illuminate when the vacuum motors are

on. The vacuum motors run off of cord #1.

FIGURE #1

SWITCH PLATE

5 6

CAUTION:

THE CIRCUIT BREAKER CAN TRIP IF

BOTH CORDS ARE ON THE SAME

CIRCUIT AND THE BYPASS SWITCH IS

TURNED ON.

NEVER LET YOUR MACHINE

OR YOUR WAND FREEZE

SET-UP:

1. Fill the holding tank with clear water and prespray with the detergent of your choice (we recommend a CRI

approved chemical). Mix well. Although this machine is designed to supply instant hot water, the addition

of warm water o the holding tank would increase heater efficiency. Never use water above 130º F/54º C

in the solution tank.

2. Turn off all the switches. Plug in cord #1. (This cord runs the pump and vacuum).

3. Attach the priming hose to the machine and place the open end into the tank.

4. Turn on the pump on, and let it run until the pump is fully primed (approximately 30 seconds to 1 minute).

Once the pump is primed, turn off the pump and disconnect the priming hose. Attach the cleaning hose

and tool.

IF YOU WANT HEATED SOLUTION:

5. Plug in the the heater cord (identified by “H” on the back of the machine). NOTE: If the green circuit

indicator light does not illuminate when the heater cord is plugged in, then both cords are on the

same circuit. Try other outlets until the light comes on. See Bypass Switch section (below) if you are

unable to get a green light.

IF YOU WANT TO PRE-HEAT THE SOLUTION IN THE HOLDING TANK

6. Turn on both the pump and heat recirculation switches. NOTE: this switch will recirculate heated

water back to the holding tank, untili it reaches 125 °F. At that point, the recirculation will

automatically stop. If the temperature of the water in the tank drops below 125 °F, and if the

recirculation switch is still turned ON, the system will begin to recirculate the the water again until

it gets back up to 125 °F. You can choose to let the solution in your holding tank reach 125° or

you can choose to begin cleaning sooner than that.

NOTE: the time that it will take for your solution to reach 125 °F will vary with the temperature of

the solution that you put into the tank, the ambient temperature, the amount of solution in your

tank, etc.

YOU MUST TURN THE HEAT RECIRCULATION SWITCH OFF BEFORE YOU BEGIN

CLEANING, otherwise your pump pressure will be very low.

7. Turn on the pump and spray through your tool a few times to fill the lines with solution. Begin cleaning.

8. Refill and empty the tanks as necessary.

9. When finished with the job, vacuum all unused solution into the recovery tank, and dump the tank. Clean

the tanks and filters. Clean the tool and hoses. Store the machine in a heated location. Do NOT freeze.

ELECTRIC CIRCUIT LOCATOR:

This unique, patented “smart system,” operated by a solid state circuit, will inform the operator when the two cords are plugged

into separate lines by illuminating the green, indicator light. This helps prevent tripping circuit breakers.

BYPASS SWITCH:

The bypass switch (#6) completely bypasses the circuit locator system. Use this feature when you cannot get the green

Locator light (#5) to come on and you believe that the two cords are on separate circuits.

CAUTION: If the bypass switch is on when the two cords are plugged into the same circuit, the breaker may trip.

AUTO VACUUM SHUTOFF:

When the recovery tank is full, the float system will shut off the vacuum motor to prevent the machine from overflowing. The

float may not work in foam. Always use a defoamer to preventoverflow. Once the vacuum motor shuts off, the vac switch (#7)

must be turned off, the recovery tank emptied, and then the vacuum swtich turned back on (up position) to get the vacuum

motor started again.

CAUTION: Always make sure the float is clean and travels freely before turning on the machine. A float that is

stuck will cause the vacuum motor to suck in water, resulting in vac motor damage.

SOLUS-310R

25 (18)

42 41

51 55

64 65

05.20.2008

30 29

10A

20 22

47A

PumpInlet

Hose

54 54A

Pump to

Gauge Hose

{

Heat

Recirculation

Hose

13A

15A

Bypass

Hose

Heater to

OutletHose

Pump to

HeaterHose

14A

SOLUS-310R EXTRACTOR

PART LIST

1 FP311A Switch, SPST, with cover

2 FP312 Switch, SPDT,with cover

3 78B Light, red

3A 78 Light, green

3B 41D Light, amber

7 2093B Switch plate

8 4404C Mating bar

9 2105 Handle, wheel

10 2106 Rubber Grip, Handle

10A 1590 Handle

11 FP478 Float assembly, electric, water level

12 801D Hinge pin

13 FP____ Tank, Vacuum

13A FP____ Cover, Vac Motors

14 2013A Gasket, vacuum

14A 2013 Gasket, vacuum

15 408 Vacuum motor, 120V

15A 1589 Screen, 1/8 mesh, S/S

16 2086 Lid & ring, vacuum

17 1074 Gasket, vacuum lid

18 805 Chain, 8”

19 907 Hose barb, 1-1/2”

20 1130 Strap, hook & loop, 9”

21 1060C Cap, drain hose

22 156 Hose Clamp

23 1060B Hose, drain

24 FP____ Tank, Holding

25 FP545 Lid and chain, Holding Tank

26 909A Latch strike

28 1113 Hose barb, 90°, 1/2” hose

29 946 Hose, 1/2” ID X 17”

30 1115 Elbow, 90°, 3/8” hose

31 166 Hose clamp

32 925 Hose, 3/8” ID X (measure the length)

34 207A Filter, pump inlet

35 2094 Probe, temperature

36 See Miscellaneous **

37 918 Heat Sink plate

39 3000 Bracket, solenoid mounting

40 FP225 Vacuum Motor Control PCB

41 2014 Fan, 120V

42 2015 Guard, fan

43 2B1 Screw, 6-32 X 2-1/4”

44 1057B Power Cord, 12/3, 25 ft

45 1062 Receptacle, AC power in

46 1476 Strap, 17”

47 2062 Solenoid, pump pressure, 120V

47A FP248 Hose Assembly, heat recirculation

48 2095 Solenoid, high temp.

49 FP336 PCB mounting track, 4”

50 76A Hose Clamp

51 923B Dual Cord Sensor PCB

52 2060 Motor, AC, pump drive

53 FP____ Pump complete, no mtr

54 FP542 Hose assembly, pump to gauge

54A 210 Snubber, pulsation dampening

55 801 Hinge pin

56 27A Axle Cap

57 2092 Wheel, 12”

58 910 Axle,

60 FP____ Base

61 FP____ Castor Plate, BLack

62 905 Castor, 4”

63 951A Gauge, Pump pressure, 300 PSI

64 928 Louver, 3”, gray

65 908 Latch

66 45 Quick Disconnect, male. 1/4 p.t.

67 115 Washer, fiber

68 116 Bushing, fiber

69 92A Nipple, 1/4 p.t., S/S

70 168 “T” Brass

72 FP___ Heat Exchanger, complete

73 455 Mount bracket, heater

74 945 Valve, bypass

77 1278A Hose assembly, heater inlet

78 313 Hose, heater outlet

ITEM PARTNo DESCRIPTION ITEM PART No. DESCRIPTION

120V

MISCELLANEOUS PARTS

**FP194E Heat repair kit includes thermistor control,

thermistor probe, & cutout

950CP Pump rebuild kit, valves and o-rings

250 Pump rebuild kit, piston and seals

FP___ Pump & motor complete, with unloader

05.20.2008

SPECIFICATIONS:

Rotomolded Body:

Vacuum:

VAC Shutoff:

Pump:

Waterlift:

Heat:

Heater:

Wand:

Weight:

Dimensions:

Lifetime Warranty

Two 5.7”, 2-stage

Electronic

Positive displacement, select Upholstery or Carpet

86” -- 200 CFM

up to 212º F

2000 Watts

Stainless steel, double bend, twin tip

115 lbs.

24W x 28L x 41H (inches)

TROUBLE SHOOTING:

IF THIS OCCURS CHECK THIS

NO SPRAY

PUMP DOES NOT RUN

Solution tank is empty.

Clogged spray tip.

Pump not running or not primed.

Valve on wand not operating.

Check the brushes in the pump motor. Replace if necessary.

No power to pump. Test the Motor Speed Control Circuit Board and potentiometer.

Make sure the Heat Recirculation Switch is turned off.

Debris is plugging cleaning tool or vacuum hose.

Drain gate is not completely closed, or seals are damaged.

Vacuum dome is not seated or is damaged.

No power to motor.

Test the Electronic Float.

Test the switch.

Test the vacuum motor.

Test the Vacuum Circuit Board.

Spraying too long. Try spraying for 12-15 seconds, or about three strokes.

Heat exchanger needs to be flushed.

Wrong tool being used. Too much water passing through. Longer hose or larger

diameter hose, than standard.

Heat is not turned on. Either the green light must be on or the bypass switch must be

turned on.

No power in the wall outlet - check to see if the breaker has tripped.

No power to the bypass switch - check wiring for ‘opens.”

No power out of bypass switch, follow troubleshooting steps to isolate the problem.

Call your distributor for additional help.

LOW SUCTION

NO SUCTION

LOW HEAT

NO HEAT

PUMP WILL NOT PRIME

NOTES:

208-772-0573 •800-257-7982 •FAX: 208-772-0577

Coeur d’Alene, Idaho

VISIT US AT: http://www.usproducts.com

SOLUS-310R

Inhaltsverzeichnis

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