UTS 1450/850 Bedienungsanleitung
UTS SALES & REPAIRS LTD
www.towersandpodiums.co.uk
info@towersandpodiums.co.uk
UTS 1450/850 LADDER AGR
Instruction Manual
Mobile Access Tower
AGR—Advanced Guardrail System
Instruction Manual
This Assembly Guide is intended to provide you
with step-by-step instructions on how to erect your
Mobile Access Tower (MAT) with ease and safety,
using the AGR (Advanced Guardrail System)
method.
You should read and understand all notes and
diagrams, including the parts list for each height,
before commencing assembly. Personnel should
be qualied or competent to erect this tower.
Please consult the PASMA’s code of practice for
full information on the use of Mobile Access
Towers.
Remember to do a risk assessment of the area
where the tower is to be used before commencing
erection.
This instruction manual shall be available on the
location of use of the mobile access and working
tower.
This mobile access and working tower shall only be
used according to this manual without any
modication.
Mobile access and working towers must only be
used in accordance with national regulations.
UTS SALES & REPAIRS LTD
Manufactured to: BSEN1004-1:2020 CLASS 3 8/8 XXXD H2
Instruction Manual EN 1004-2 en
UTS 1450/850 LADDER AGR INSTRUCTION MANUAL
Page 2
HEALTH AND SAFETY WARNINGS
Do not lift heavy objects from
the tower
Do not climb outside of the tower,
only climb up inside the tower.
Do not use ladders, boxes or and
other objects to gain additional
height.
Maximum height between
platforms of 2.2m
Do not use the tower as a
form of access or exit
Page 3UTS SALES & REPAIRS LTD
Do not suspend or lift the tower
Do not lift the tower with
mechanical equipment
Do not stand up on an unguarded
platform
Maximum inclination for
working = 1%
Do not move the tower with
material or people on it
Do not bridge between
towers or other structures
UTS 1450/850 LADDER AGR INSTRUCTION MANUAL
Page 4
Contents Page
Description 5
Safety Notes & Fittings 5
Inspection Care and Maintenance 7
Components and Weights 11
Assembly 12
Dismantling 19
Congurations and Weights 20
Risk Assessment Form 22
UTS 1450/850 LADDER AGR
Instruction Manual
Mobile Access Tower
UTS SALES & REPAIR
UNIT 1A CANTERBURY INDUSTRIAL PARK,
ISLAND ROAD,
HERSDEN,
CANTERBURY,
KENT,
CT3 4HQ
TEL:01227860085
WWW.TOWERSANDPODIUMS.CO.UK
Page 5UTS SALES & REPAIRS LTD
Description, Safety Notes & Fittings
Description
The UTS 1450/850 Ladder AGR tower is manufactured to BSEN1004-1:2020 CLASS 3 8/8 XXXD H2 and TARGET
MARKED. The TARGET MARK is a recognised symbol that reassures the user that the product is certied to BSI
stated standards.
The UTS 1450/850 Ladder AGR tower is a lightweight aluminium industrial tower designed for use in a variety of
commercial and domestic environments. It gives a safe and secure and robust work area at a range of heights
indoors and outdoors to enable maintenance, installation work and short term access, ensuring that working at
height is as safe as possible.
• Instructions for erection and use to be followed carefully.
• The UTS 1450/850 Ladder AGR has a maximum working platform height of 8.2 meters outdoors and 8.2
meters indoors.
• This is a Load Class 3 MAT, therefore maximum permissible load on the UTS 1450/850 Ladder AGR tower is
950kgs and evenly distributed on each platform is 275kgs. This must not be exceeded over the working height
platforms, not including rest platforms.
• Maximum of 1 working platform per tower.
• Maximum of 2 people per working platform.
• Damaged or incorrect components shall not be used.
Risk analysis
Proper risk analysis of our towers reveals that all components are integral to the safety of the tower once assembled,
and while assembling is the greatest period of risk. If the user follows the instructions set out in this manual it will
contribute to the reduction of risk of injury, this along with the PASMA training recommended in the manual should be
enough to signicantly reduce the risk possibility down to improbable if not impossible.
The components have been designed in such a way that they can be assembled in an order that allows for minimal
risk to occur, such as making locking parts easy to lock but harder to unlock to ensure easy assembly but prevent
accidental removal during use, and colour coding parts that are harder to distinguish between. Instructions in the
manual and training courses are very clear about how to access the tower and the correct method is displayed on
the tower as a reminder, but ensuring all components and materials are of the highest standard, means we can be
condent that even if misuse was to occur, we can be condent that the components would be able to still prevent
injury.
It is important to limit the risk of all tasks especially when working at height. It is the user’s responsibility to complete
a risk assessment then use that to reduce the risk associated with the task (a blank one can be found at the back of
this manual). Once the full risk assessment is completed and all hazards have been identied and controlled it is
down to the user to decide if there is still too much risk in which case do not erect or use tower and look for
alternative access arrangements.
Safety Notes
ERECTION & DISMANTLING - THE AGR (Advanced Guardrail System) METHOD
Towers should be erected following a safe method of work, there are two approved methods recommended by
‘Prefabricated Access Suppliers & Manufacturers Association’ (PASMA) in co-operation with the Health and Safety
Executive (HSE) & the “working at height regulations 2005”
The method used for erecting and dismantling the UTS 1450/850 Ladder AGR tower is the AGR Method.
This method ensures the operators erecting the tower position themselves on a guarded platform to add or remove
advanced guardrails for the next level up.
NEVER STAND ON AN UNGUARDED PLATFORM.
Before assembly or erection of this Mobile Access Tower (MAT) please ensure that:
• A risk assessment has been done and all safety equipment is on site.
• The ground conditions will take the working loads of MAT as specied.
• Always check that the MAT is vertical, (Level, slope, uneven ground etc.) if levelling is required make sure you
adjust legs , in line with instructions (use spirit level).
• Beware of (overhead) obstructions – live wires, electrical apparatus or moving parts of machinery or other.
• Wind conditions are within limits as specied. (Refer to page 7)
• Do not use boxes, ladders, or other devices on the platform to gain additional height.
UTS 1450/850 LADDER AGR INSTRUCTION MANUAL
Page 6
• If in doubt DO NOT ERECT.
• Check that all components are on site and that they are in good working order before use (refer to the
components and quantities shown at each stage). Auxiliary equipment and safety equipment. (ropes, etc)
• All platforms MUST have advanced guardrails tted.
• The tower should always be accessed from the inside using the rungs of the end frames.
• Never climb up the outside.
• Use of Scaffolding tags or similar is required during use to ensure all correct safety information is on display;
MUST INCLUDE:
• The name and contact details of the responsible person.
• If the tower is ready for application or not.
• The load class and the uniformly distributed load.
• If the mobile access and working tower is intended for indoors use only.
• The date of assembly.
• Do not use the advanced guardrail braces as a rung or step.
• It is recommended that 2 persons erect this tower.
• The assembled tower should not be used as a means to enter or exit other structures, e.g. as a stair tower.
• Beware of horizontal forces (e.g., when using power tools on an adjacent structure), which could generate
instability or overturning of the tower.
• Maximum distance between platforms is 2.25m, maximum distance to the rst platform is 3.4m.
• Maximum horizontal force 20kgs.
• Mobile access and working towers are not designed to be sheeted
• The tower height used should be appropriate for the working height, e.g. within 2 meters above the platform
• User training courses cannot be a substitute for instruction manuals but only complement them.
• Only the original UTS components specied in the manual shall be used.
• Mobile access and working towers designed in accordance with BS EN 1004-1:2020 are not anchor points for
personal fall arrest equipment.
• Working is only permitted on a platform with a complete side protection including guardrails and toe boards.
• Mobile access and working towers are not designed to be used as edge protection.
STABILISERS & BALLAST
Stabilisers or outriggers and ballast shall always be tted when specied. When using the MAT externally stabilisers
must be tted. Should ballast be required, a platform should be positioned on the lowest rung and the weights should
be rmly attached to it and evenly distributed. For advice on ballast contact your supplier.
MOVING THE TOWER AND LEAVING IT UNATTENDED
• Adjust the stabilisers to provide ground clearance.
• Unlock the castor wheels.
• Move with manual force only, and only from the base.
• Beware of (overhead) obstructions – live wires, hanging apparatus or other objects.
• Do not move with people or material on the tower.
• Do not move the assembled MAT if wind speeds exceed a moderate breeze.
• When moving the tower over uneven or sloping ground remove all tools.
• Do not move the assembled tower if over 4 meters high.
• Mobile access and working towers shall only be moved on a at and solid ground without obstacles and not on
a slope of more than 10mm/1m
• It is recommended that towers should be tied to a solid structure, when left unattended.
• Recheck that the MAT is vertical or needs readjustment of legs before ascending. (Using spirit level)
• Relock Caster brakes and readjust the stabilisers once in the new position before ascending.
• Check to make sure all components are there before using after moving or leaving unattended.
• Recheck environment before using tower after it has been moved or left unattended.
Page 7UTS SALES & REPAIRS LTD
LIFTING OF EQUIPMENT
Tools and other equipment should be hauled up by a person on the platform using rope or similar, through the
trapdoor of the platform or within the tower footprint.
Please see footprint guide on page 19.
Safe working loads of platform and tower not to be exceeded.
LIFTING OF INDIVIDUAL TOWER COMPONENTS
Raising and lowering components, tools and/or materials by rope should be conducted within the tower base (i.e.
within the area bounded by the stabilisers). Ensure that the safe working load of the supporting decks and the tower
structure is not exceeded.
Check for environmental changes before every use. (i.e.: all weather conditions).
TIES
When ties are required, they should be in accordance with table 17 of BS 5973:1990 and table 24 of BS 5975:1982.
Always tie to a solid structure.
The tie frequency should be at 4 meter intervals or less vertically.
CHECK LIST, INSPECTION CARE AND MAINTENANCE FOR MOBILE ACCESS
TOWERS
• All components should be inspected before use to ensure that they are not damaged or broken, particularly
the welds.
• ANY damage to ANY part particularly tubular members, castors, platform decking MUST be replaced.
• Adjustable leg threads should be cleaned and lightly oiled.
• All locking claws should be cleaned, and the locking mechanism checked for operation.
• When storing your MAT, please ensure that all components are neatly stored and not left lying around where
they could be stood on or damaged.
• When transporting the MAT always tie the components down so that they do not move around and get
damaged.
• Should the tower be left unattended it should be tied to a suitable structure and on reuse ALWAYS check that
the tower is vertical and safe before ascending correct and complete structure.
• The MAT is not designed to be lifted or suspended as a complete structure.
• Always keep this instruction manual safe.
• Broken, damaged or incorrect components must never be used. The equipment shall be quarantined and
assessed for replacement repair or destruction.
WIND EFFECTS
• Beware of high, gusty, or moderate breeze conditions in exposed areas. It is recommended that in wind
speeds over a Moderate Breeze (see Beaufort Scale below) that work on the tower is stopped and
reassessed. If the wind becomes a Strong Breeze, (see Beaufort Scale below) the tower should be tied to a
rigid structure. If the wind is likely to reach Gale Force (see Beaufort Scale below) or over, work should be
stopped, and the tower should be dismantled.
• Beware of tunnelling effect caused by open ended buildings, uncladded buildings and building corners.
Tools
• The use of a spirit level is required when levelling the tower
• Rope may be required to hoist components or tools to higher work platfomrs.
Wind Beaufort Scale
10 Meters above ground
Force Speed in m.p.h. Speed in knots
Moderate Breeze Raises dust and loose paper,
small branches move.
413–18 11–16
Strong Breeze Large branches in motion,
telegraph wires whistle.
625–31 22–27
Gale Force Walking is difcult, twigs
break off trees. 839–46 34–40
UTS 1450/850 LADDER AGR INSTRUCTION MANUAL
Page 8
CORRECT FITTING OF
HORIZONTAL BRACING
THE CORRECT FITTING OF HORIZONTAL
BRACING IS IMPORTANT.
The diagrams opposite illustrate the CORRECT
brace positions.
REMEMBER: Always t braces DOWNWARD
or from the inside facing OUTWARD – BUT
NEVER INWARD
FITTING ADJUSTABLE LEGS
Take the adjustable leg assembly complete with
its castors, make sure that all the adjusting nuts
are positioned down at the castor and slide
them into the vertical tube, turn the base unit the
right way up and with the aid of a spirit level
placed on the platform, the adjusting nuts can
be used to level the structure. (and not to gain
additional height).
BRACE CLAMP LOCKING
Ensure that the brace clamp is locked as
shown.
Always make sure the brace is not clamped too
close to the weld as indicated by the arrow on
the drawing on the right.
Un-Locked Locked
Page 9UTS SALES & REPAIRS LTD
AGR CLAMP LOCKING
Hook over AGR clamp
Unscrew palm wheel
Then rotate bottom block into locked position.
Retighten palm wheel.
ALWAYS ENSURE BOTH BOTTOM AGR
CLAMPS ARE LOCKED BEFORE CLIMBING
UP TOWER TO LOCK TOP AGR CLAMPS.
Un-Locked Locked
LOCKING CLIPS
Fit the locking clips as shown in the
diagram opposite.
LOCKING CASTORS
Castor wheels should be pointed outwards at
approximately 45 degrees and locks engaged
as shown opposite.
UTS 1450/850 LADDER AGR INSTRUCTION MANUAL
Page 10
FITTING STABILISERS
To attach stabilisers clamps, undo
palm wheel all the way, t one side of
clamp to vertical frame, then rotate
second side of clamp to t vertical
frame and tighten palm wheel.
Attach a stabilisers in congurations
as shown on pg18 for maximum
stability in different situations.
FITTING
TOE-BOARDS
1 piece folding aluminium
toe board.
Unfold out over platform, hook
bottom edges over sides of
platform.
Ensure short ends of toe
boards have hooked over both
ends of the platform, hook
bottom edge down between
platform hook and frame.
PLATFORM WINDLOCK
LOCKING
Make sure wind locks are pushed forward until
they sit securely under the rung.
They should not be able to fall out and should
require a reasonable pull to disengage them.
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