Valor Fires 963 Gebrauchsanweisung
5137188/03
© Baxi Heating U.K. Limited 2010.
Model 963
Inset live fuel effect gas fire
Incorporating the Valor Fires Control.
Fitted with one of the following fascia:
Homeflame Dream or
Homeflame Petrus.
(GC No. 32-032-92)
INSTALLER: Please leave this guide with owner
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone 0844 8711 565 (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 0044 844 8711 565.
INSTALLER AND OWNER GUIDE
© Baxi Heating U.K. Limited 2010.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business
Park, Stanier Way, Derby, DE21 6BF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
Page 2
© Baxi Heating U.K. Limited 2010.
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
UNDER NO CIRCUMSTANCES IS THIS FIRE TO BE CONVERTED TO LPG.
AN LPG KIT DOES NOT EXIST FOR THIS GAS FIRE.
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
Safety First.
Valor Fires fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Valor Fires is a member of SBGI and HHIC (Heating and Hot water Industry Council)
that work to ensure high standards of safety, quality and performance.
Careful Installation
This gas fire must be installed by a competent GAS SAFE REGISTER engineer (GAS
SAFE REGISTER or CORGI engineer outside of UK) in accordance with our installer
guide and should not be fitted directly on to a carpet or floor of combustible material.
Page 3
© Baxi Heating U.K. Limited 2010.
Page 4
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 47 TO 63
INSTALLER GUIDE
CONTENTS
Section Heading Page
INSTALLER GUIDE 4 - 46
OWNER GUIDE 47 - 63
1. IMAGES 7
2. SAFETY AND UNPACKING 8
3. APPLIANCE DATA, EFFICIENCY AND NOx 9
3.1 General information. 9
3.2 Efficiency. 10
3.3 NOx 10
4. GENERAL INSTALLATION REQUIREMENTS 11
4.1 Regulations, Standards and Law. 11
4.2 Ventilation requirements. 12
4.3 The Atmosphere sensing device (ASD). 12
4.4 Fireguard requirements. 12
4.5 Room considerations. 12
4.6 Chimney preparation. 12
4.7 Fireplace preparation. 13
4.8 The hearth and back panel. 13
4.9 Fireplace clearances. 14
4.10 Installation options. 16
4.10.1 Conventional fireplace and hearth. 16
4.10.1.1 ‘Hole-in-the-wall’ Installations. 16
4.10.2 Metal flue box and hearth. 17
4.10.3 Precast concrete or clay flue block system and hearth. 18
4.11 Flues. 19
5. PACK CONTENTS 20
6. FIREPLACE CHECK 23
7. IGNITION CHECK 24
8. GAS SUPPLY CONNECTION 25
9. PREPARING APPLIANCE FOR INSTALLATION 25
9.1 Appliance preparation. 25
9.2 Fitting the foam seal. 26
9.3 The flue restrictor. 27
Page 5
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Continued on next page
CONTENTS (Continued)
Section Heading Page
10. CONVECTION BOX INSTALLATION 28
10.1 Method 1- Front fixing to fireplace surround. 28
10.2 Method 2 - Cable retention. 28
10.3 Floor sealing. 30
10.4 Sealing convection box holes. 30
11. BURNER INSTALLATION 31
11.1 Burner and supply pipe installation. 31
11.2 Preliminary burner checks. 31
11.3 Inlet pressure check. 32
12. FITTING THE CERAMIC FUEL EFFECT 32
13. FITTING THE WINDOW 32
14. SPILLAGE AND FLAME SUPERVISION CHECKS 33
15. FITTING THE HEAT BAFFLE 35
16. FITTING THE FASCIA 35
16.1 Dream and Petrus models. 35
16.2 Petrus model. 36
17. FIREFRONT CASTING INSTALLATION 37
17.1 Fitting the Petrus rear screen assembly. 37
17.2 Fitting the Petrus fire front casting. 37
17.3 Fitting the Dream rear screen. 37
17.4 Fitting the Dream firefront casting. 37
18. FULL OPERATING CHECKS 38
19. FINAL REVIEW 39
20. SERVICING & PARTS REPLACEMENT 40
20.1 Checking the aeration setting of the burner. 41
20.2 To remove the ignition microswitch. 41
20.3 To remove the gas shut-off microswitch. 41
20.4 To remove the fascia. 42
20.5 To remove the window. 42
20.6 To remove the burner unit. 42
20.7 To replace the control slide knob. 43
20.8 To remove the thermocouple interrupter block. 43
20.9 To remove the pilot unit. 44
20.10 To remove the shut-off tap. 44
20.11 To remove the gas flow rate controller. 45
20.12 To replace the burner. 45
20.13 To remove the main burner injector. 46
20.14 To remove the appliance from the fireplace. 46
Page 6
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
1. IMAGES
Page 7
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Petrus fascia
Dream fascia
2. SAFETY AND UNPACKING
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling.
The approximate lifting weight (kg) of this appliance is as below:
Model Heat Engine Firefront Combined Weight
Dream 11.28 13.35 24.63
Petrus 11.28 11.63 22.91
One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
This product uses fuel effect pieces and a burner compartment wall containing
Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.
Excessive exposure to these materials may cause irritation to eyes, skin and
respiratory tract. Consequently, it is important to take care when handling these
articles to ensure that the release of dust is kept to a minimum. To ensure that the
release of fibres from these RCF articles is kept to a minimum, during installation
and servicing we recommend that you use a HEPA filtered vacuum to remove any
dust and soot accumulated in and around the fire before and after working on the
fire. When replacing these articles we recommend that the replaced items are not
broken up, but are sealed within a heavy duty polythene bag, clearly labelled as
RCF waste. RCF waste is classed as a stable, non-reactive hazardous waste and
may be disposed at a landfill licensed to accept such waste. Protective clothing is
not required when handling these articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or drinking in the work area and
always wash your hands before eating or drinking. This appliance does not
contain any component manufactured from asbestos or asbestos related products.
Page 8
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
3. APPLIANCE DATA, EFFICIENCY AND NOx
3.1 General information.
Under no circumstances is this fire to be converted to LPG. An LPG conversion kit
does not exist for this gas fire.
The appliance information label is located on a ‘swing out’ plate at the base of the
fire. On fires that are already installed this can be seen by removing the bottom front
cover of the fascia.
Page 9
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Gas Natural (G20)
Inlet Pressure 20mbar
Input - Max. (Gross) 3.9kW (13,307 Btu/h)
Input - Min. (Gross) 2.3kW (7,848 Btu/h)
Input - Max. (Net) 3.51kW (11,976 Btu/h)
Input - Min. (Net) 2.07kW (7,062 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)
Gas Connection 8mm pipe
Burner Injector Cat 82 - 280
Pilot & Atmosphere Sensing Device Copreci Ref. O.D.S 21100/234
Ignition Electronic (Alkaline 9V PP3 Battery)
Aeration See section 20.1
Figure 1.
3.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below:
Model Efficiency % (Gross) Efficiency % (Net)
963 80 89
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by BSI (0086). The
efficiency value may be used in the UK Government's Standard Assessment
Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
3.3 NOx
The 'Weighted' result for this appliance equates to NOx Class II.
Page 10
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
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