Vermont Castings BE36 Bedienungsanleitung

VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

Installation and service of this replace should be

performed by qualied personnel. Vermont Cast-

ings Group recommends NFI certied profession-

als, or technicians supervised by an

NFI certied professional.

WOODBURNING FIREPLACE

Fire Risk.

WARNING

For use with solid wood fuel only.

Other fuels may overre and generate

poisonous gases (i.e. carbon monoxide).

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glass and other surfaces are hot during

operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ammable

materials.

• Keep clothing, furniture, draperies and other ammable

materials away.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

BE36

BE42

NOTICE: DO NOT discard this manual!

• DO NOT store or use gasoline or other am-

mable vapors and liquids in the vicinity of this

or any other appliance.

• DO NOT overre. Overring will void your

warranty.

• Comply with all minimum clearances to com-

bustibles as specied. Failure to comply may

cause house re.

WARNING: If the information in these

instructions is not followed exactly, a re

or explosion may result causing property

damage, personal injury, or death.

This replace uses SL300 Series Chimney

2” CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.

2VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the replace or to property.

Table of Contents

1 Product Specic & Important Safety Information

A. Fireplace Certication 4

B. Non-Combustible Materials 4

C. Combustible Materials 4

2 Getting Started

A. Typical Fireplace System 5

B. Design and Installation Considerations 6

1. Selecting Fireplace Locations 6

2. Locating Fireplace & Chimney 7

C. Tools and Supplies Needed 8

D. Inspect Fireplace and Components 8

E. Fireplace System Requirements 8

3 Framing and Clearances

A. Fireplace Dimensions 9

B. Clearances 10

Minimum Clearances to Combustibles 10

C. Construct the Chase 11

D. Frame the Fireplace 12

E. Secure and Level the Fireplace 12

F. Protective Metal Hearth Strips 13

G. Outside Air Kit (optional) 14

4 Chimney and Termination Requirements

A. Chimney Requirements 15

B. Offsets/Returns 16

C. Termination Requirements 17

5 Chimney Installation

A. Typical Chimney System 18

B. Assemble Chimney Sections 19

C. Install Chimney Air Kit 19

D. Secure Offset/Return 20

E. Install Ceiling Firestops 20

F. Install Attic Insulation Shield 21

G. Roof Penetration 22

H. Install Chase/Chase Top 22

I. Termination Cap Requirements 23

J. Install Termination Cap 23

6 Shrouds

A. Radiation Shield 25

B. Field Constructed Shrouds 25

1. Open Top Shroud 25

2. Mailbox Style Shroud 26

3. Roofed Style Shroud 26

7 Finishing

A. Finishing Material 27

B. Hearth Extension, Building and Finishing 28

1. Hearth Extension 4” or more below

Fireplace Opening 29

2. Raised Hearth Extension Less Than 4” Below

Fireplace Opening 29

3. Fireplace Opening and Hearth Extension Flush

with Floor 30

C. Non-Combustible Sealant Material 30

D. Mantel and Wall Projections 31

E. Sidewalls/Surrounds 32

8 Fireplace Setup

A. Gas Log/Lighter Provision 33

B. Wood Burning Inserts 33

9 Reference Materials

A. Chimney Components 34

B. Optional Components 38

VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

Customer:

Lot/Address

Model (circle one): BE36

BE42

YES IF NO, WHY?

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Verified that the chase is insulated and sealed. (Pg. 11)

Verified clearances to combustibles. (Pg. 10)

Fireplace is leveled and secured. (Pg. 12)

Hearth extension size/height decided. (Pg. 28)

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney air kit installed.

Firestops installed.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation

manual.

Date Installed:

Location of Fireplace:

Installer:

Protective hearth strips installed per manual requirements. (Pg. 13)

Fireplace Install

Outside air kit installed. (Pg 14)

Chimney Section 4 & 5 (Pg. 15)

Attic insulation shield installed.

Shrouds Section 6 (Pg. 25)

Shroud is installed properly per instructions.

Fi i hi

S ti 7 (P 27)

Dealer/Distributor Phone #

Serial #:

Roof flashing installed.

Termination installed.

Vermont Castings Group recommends the following:

Comments communicated to party responsible

4044-199 • Rev A • 2-18-15

__________________________ by ______________________on _________

(Builder/Gen. Contractor) (Installer) (Date)

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Manual bag and all of its contents are removed from the fireplace and given to the party

responsible for use and operation.

• That this checklist remain visible at all times on the fireplace until the installation is complete.

• Photographing the installation and copying this checklist for your file.

Combustible materials not installed in non-combustible areas.

Finishing Section 7 (Pg. 27)

Hearth extension installed per manual requirements.

Fireplace Setup Section 8 (Pg. 34)

All packaging and protective materials removed.

Optional doors properly installed.

Refractory installed correctly.

Grate is properly installed.

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Firescreen properly installed.

4VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

WARNING! Risk of Fire! Vermont Castings Group dis-

claims any responsibility for, and the warranty and agency

listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Vermont Castings

Group

• operate the fireplace without fully assembling all

components

• overre

• installunventedgaslogset

• installanycomponentnotapprovedbyVermontCastings

Group

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer, service agency or your dealer.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of

any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following

materials:

- Wood - Compressed paper

- Plant bers - Plastic

- Plywood/OSB - Sheet rock (drywall)

• Any material that can ignite and burn; ame proofed or

not, plastered or un-plastered

1 Product Specic & Important Safety Information

A. Fireplace Certication

This replace system has been tested and listed in accor-

dance with UL 127 and ULC-S610 standards by Under-

writers Laboratories Inc. for installation and operation in

the United States and Canada.

This replace may be installed in sleeping rooms EX-

CEPT in manufactured homes. If installed with a gas log

set, provisions for the National Fuel Gas Code must be

met.

This replace has been tested and listed for use with

the optional components specied in this manual. These

optional components may be purchased separately and

installed at a later date. An outside air kit, gas insert, gas

log set or gas log-lighter should be installed at the time of

replace installation.

VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

2 Getting Started

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

)

)))

)

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter support

chimney (not shown)

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Combustible

framing/header on top of

V-shaped standoffs

Chimney system

Attic insulation shield must be used

here to keep insulation away from

chimney if attic is insulated

Storm Collar

Outside

combustion air

Chimney Air Kit

Required in

Canada. Outlet

must be no

less than 4 ft.

(1.22 m) off

ground level.

6VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

Across a

corner

As a

room

divider

48 in.

(1219 mm)

minimum

Along a wall

1/2 in. (13 mm) min. air

space from fireplace to

combustible materials.

Note:

In an exterior chase

or projecting into a

garage

Note: Measurements are FRAMING dimensions only and do

not include drywall either in the cavity or on the interior walls.

1/2 in. (13 mm) all

configurations

* 8 in. (203 mm) extra space

included for outside air

connection. If outside air duct

has no bend, this dimension

may be reduced as long as

minimum clearances are met.

A B C D E F G H I

inches 42 50 67 7/8 59 1/2 34 14 48 21 1/2

mm 1067 1270 1724 1511 864 356 1219 546

inches 48 56 73 7/8 65 1/2 37 1/4 14 52 1/4 21 1/2

mm 1219 1422 1876 1664 946 356 1327 546

Model

BE-36 12 in. (305 mm)

Minimum from FP

opening to any

perpendicular wall.

BE-42

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FORDESIGNPURPOSESONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• VermontCastingsGroupreservestherighttoalterits

products.

NOTICE: In addition to these framing dimensions, also

reference the following section:

• Clearances(Section3).

NOTICE:

Aminimum1/2in.airclearanceatthebackand

sidesofthereplaceassemblymustbemain-

tained.

Chimney sections at any level require a 2

in. minimum air space clearance between

the framing and chimney sections.

B. Design and Installation Considerations

NOTICE: Checkbuildingcodespriortoinstallation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector, re

ofcials or authorities having jurisdiction over restrictions,

installation inspection and permits.

• Before installing, determine the following:

- Where the replace is to be installed.

- The vent system conguration to be used.

- Gas supply piping.

- Electrical wiring.

- Framing and nishing details.

Note: A raised hearth extension built ush

with the replace opening or less than 4

in. (102 mm) below the replace opening

requires the replace be installed on a non-

combustible surface.

- Whether optional accessories - devices such as a

fan, wall switch or remote control - are desired.

1. Selecting Fireplace Locations

This replace may be used as a room divider, installed

along a wall, across a corner or used in an exterior chase.

See Figure 2.2.

Locating the replace in a basement should be avoided.

Locating near frequently opened doors, central heat

outlets or returns, or other locations of considerable air

movement can affect the performance.

Consideration should be given to these factors before

deciding on a location.

VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

2. Locating Fireplace & Chimney

Location of the replace and chimney will affect perfor-

mance.

• Install within the warm airspace enclosed by the building

envelope. This helps to produce more draft, especially

during lighting and die-down of the re.

• Installing the replace in a basement is not recommended.

• Penetrate the highest part of the roof. This minimizes

the effects of wind loading.

• Locate termination cap away from trees, adjacent

structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the replace location relative to oor and ceiling

and attic joists.

• Take into consideration the termination requirements in

Sections 4 and 5.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Install the outside air kit with the intake facing prevailing

winds during the heating season.

• Ensure adequate outdoor air for all combustion

appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the replace.

• Avoid installing the replace near doors, walkways or

small isolated spaces.

• Recessed lighting should be a “sealed can” design.

• Attic hatches weather stripped or sealed.

• Attic mounted duct work and air handler joints and seams

taped or sealed.

8VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

C. Tools and Supplies Needed

Before beginning the installation be sure the following

tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

place dry.

• Remove replace and components from packaging and

inspect for damage.

• Vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benet.

E. Fireplace System Requirements

The VCG replace system requirements consist of the

following:

• Fireplace

- Refractory (included with replace)

- Firescreen (included with replace)

- Grate (included with replace)

- Hearth Extension (required, sold separately)

• Outside Air System (optional)

- Air Inlet Hood

- Flex

• Chimney System

- Attic Insulation Shield (included with replace)

- Chimney air kit (required in Canada, sold separately)

- Chimney termination cap (required, sold separately)

• Non-combustible nish material

VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

3 Framing and Clearances

A. Fireplace Dimensions

21 in.

(533 mm)

7-1/2 in.

(191 mm)

14-1/8 in.

(359 mm)

18-3/4 in.

(476 mm)

21 in.

(533 mm)

7-1/2 in.

(191 mm)

9-1/4 in.

(235 mm)

7-1/2 in.

(191 mm)

Gas

Knockout

Outside

Air

9-1/4 in.

(235 mm)

Gas

Knockout

7-1/2 in.

(191 mm)

39-1/2 in.

(1003 mm)

21-3/8 in.

(543 mm)

7-3/8 in.

(187 mm)

A B C D

in. 36 41 23-3/4 11-7/8

mm 914 1041 603 302

in. 42 47 29-3/4 14-7/8

mm 1067 1194 756 378

BE-36

BE-42

Model #

Figure 3.1 Fireplace Dimensions

10 VCG Royalton Series • BE36/42 • 4044-197 Installation Manual • Rev A • 02/18/15

B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances

tocombustiblesasspeciedinFigure3.2.DO NOTpack

required air spaces with insulation or other materials.

Framing or nishing material used on the front of, or in

frontof,thereplacecloserthantheminimumslistedmust

beconstructedentirelyofnon-combustiblematerials(i.e.,

steel studs, concrete board, etc.). Failure to comply may

causere.

Figure 3.2 Clearances to Combustible Materials

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplace to backwall 1/2 in. (13 mm)

Fireplace to sidewall 1/2 in. (13 mm)

Top standoffs to header 0 in. (0 mm)

Door opening to sidewall 12 in. (305 mm)

MANTEL

Mantel minimum height 12 in. (305 mm)

above opening

Maximum mantel depth 12 in. (305 mm)

Note: Chimney air kit is not

shown, but is required in Canada.

(roof)

(insulation)

0 in. to level

of standoffs

Attic

Insulation

Shield

(ceiling)

(attic)

(ceiling)

Offset/Return (secured

with hanger straps)

Storm Collar

Roof Flashing

1/2 in. (13 mm) to back &

sides of appliance

Must have 2 in. (51 mm)

minimum clearance

to header

0 in.

to floor

2 in. (51 mm) min.

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

Combustible Object

48 in.

1219 mm

Ceiling Firestop

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