Vermont Castings Defiant Encore 0028 Bedienungsanleitung

SERVICE

for the

Defiant

Encore

Models:

#0028

#2140

DSFIA}{T

ENCORE

DESIGN.

CIL${GES

The Defiaac Encore daoper vas nodified ia October L986 co provide a

cast wedge

shaped sEop to preveEE

Ehe danper froo scriking or res:ing

on che caEalytic package vhea operating Ehe sEove ic che updrafi

oode. The torsioo bar slicie area ia the cencer of El:€,daoper ras

widened to preclude t,orsioo bar binding when opening and closing the

daope

r .

The asir drop asserably "ras uodified in Occober 1986 to accept a

sptit(tw<l piece) half hinge which al 1

ows 3 dineosiocal adjusEneat of

the ash door resulting in ao irprorr"d ash d,oor io ash d,rop aud scove

boccoo

se:1.

ln November 1986 the ash door handle asseobly r;as leagtheneci to

accorlnodaEe the plioth coafiguratiou and Eo iocrease Ehe safecy

faccor iiy avoidiag the possibility of scrapiog or bu:uing the

knuckles whee opeaing oE closing rhe asb, d,oor.

The secoudary air valve(f1ap) was nodified iB, Deceober of 1986 Eo

accepE, a pop riveE shich acts as a valve sEop or liuiter to prevenE

the valve fron haogiog below ics isr.ecded posicioa and eliuioace

vibraEioo of the air valve during cacalycic burn periods.

DEFiANT ENCOR.E

1. Explod,ed. View Parts Illustrations

2. Parts List

3. Drill and TaP Iliustrations

4. Dri1l and TaP Guide

5. Ind,ividual Part Replacement/'Reoai-r Frocedures

5. Complete Disassenrbly Frocedure

. Complete Gasketing Procedure

8. Complete AssernblY Procedure

'-.nfi

trtt'

\70

\, a0.€

rr30

:28

EHCCii

RtPAiR/ntpLAC:HtxTpARiS

LISi

(0007A)

0escriotfon

Iter

f Part t

_:l

-4

-tt

-t)

-7

-t

-tz.

-.l3

-14

-15

-'l

-?a

-?1

-?2

-1J

-8 130-7436 Ash

0rop

Split Hinge,

Cast

-9 'l

30-7443 Otl Door, Cast

-10 'l

50-0653 Ash

Door

Handle

.|30-7410 Eottom,

Stove, Cast

.l30-i4ll Prinary

Air Frane, Cast

'130-741? Prinary Air Ya'lve,Cast

150-1493 PrinarY

Air Rod

f304

S.S.

1/8'0ia.

20-1020 Prinary Air Rod

CliP

..l25

I.D.xZl0

0.0. S.S.

.130-74?0 Ash 0rop, Cast

130-7435 Ash

Drop

5p'l

it Hin9e,

Cast

'130-05'15 Pawl, Cast

.|20-3005 Clevis

1/4'0ia.x3-1/?'Long

'150-'1039 Ash

Pan

Bracket

i30-7405 Ash

LiP, Cast

130-74?7 Legs,

Cast

130-7407 Front, Cast

.t30-7400 Left Door, Cast

5OO-0340 Left Door Hfn9e

AssenblY

13.0-

74A? Door

Hinge Boss, Cast

l5O-04.|5 UPPer

Door

-15 l5o-o5oo 0oor

Hand'le

Insert Ho'lder

-17 5OO-547'l Cable

Asi"tblY

-'l

I l3O-7418 PrinarY

Air Tube

Cover

Plate, Cast

Erffi'E4q

Encore

Repa

ir/nep)acement

parts I r'al

Item I

_4t'

-48

_19

-(n

-a

-- t

-t

{

_54

'?-

-\\

-55

-s7

_58

-59

. -50

-0

-6?

_53

-54

-65

_57

-58

-59

part {

130-7417

130_7121

150_.t

488

't50_,t035

150-1035

150_1034

150-1033

500_5170

120_1985

12A

130_7415

t50-0508

t30-74?3

130-7434

500-42?4

t30-744?

150-t

489

t50-t490

120-1985

160-1491

150-1192

140-llts

0escrlptlon

Upper

reback,

Cast

Danper,

Cas.t

Damper

Tab

.lA5 Thk

Torsion

gar Cllp

Tors{on

Bar,

3/g.0f

Actuator Link 1/4. Thk.

x3/4.rt.

0aoPe.

!landie.Rod,

3/g. 0ia.

fhernostat Co{l & Rod

Asserab.ly

Jump

Rl'ng

Frictlon Sprf

Thernostat

Access

Cup,

Cast

Danrper

handle

Sfub, Hf

ckel llate

Danper

nk accesspanel, Cast

Flat Grate,

Casi

Therurostat

Handle

Assenbly

Catalyst

Access

panel,

Cast

Secondary

/.ir probe Assernbly

Secondary

r Flap

Shim

Ring, ilg !{ire

Secondary

r Lf

Secondary

r Cover

Glasspane

l{ickel p'tate

089 lif

Piate

Gasket Assearbly, piefc:-seC

EXCOR,E

HARDI{ARE

t BULK ITEI{S

120-0544

Description

Socket

Head

Cap Screw

12A-0895 Phillips Round

Hd.

Hach.

Scr.

1/4-20x5/8'B'l

ack 0x.

Part

Ho.

'120-'1374

20-247

Hex

Head

Cap Screv

114-2Ax3/4'B'l

ack 0x.

Flat Hasher

1/4" 5id.

20-0417 Socket

5et Screv

1/4-20x1

/4'Knrl. Cup

Pt.

120-045'l Socket

Button

Hd. Cap

Screv

/4-20x3/4'

20-32i

0Hex

llut-Plain

1/4-2O

20-3290 Hex Toplg.ck

Jarn

llut 3/8-'l

6 z.

120-303'l Hairpin Cotter

.080x'l-3/.|5'

f'1

3 Hi

tch Pin

.l20-'l

338 Hex

HeadCap Screv

1/4-20x1

/?'B'l

k. 0x.

l?A-A48? Socket

Flat Hd. Hach.

Screw

l/4-20x1/2'81k.

0x.

20-13?2 Hex

Head

Cap Screw

0-24x1

/?'z.

120-2488 F'l

at Hasher

3/8" 5td.

120-'1443 Hex

Head

Bo'lt

3/a-l

5x'l

-1

/4' z.

20-1745 Hex

Head

Leveler

Eoit

1/4-20x1'Hickel

Plate

20-0848 Phillf

Flat Hd.

Hach. Screx

1/4-?0x?'B'lack 0x.

120-1347 HexHead

Leveler

Bolt

1/4-?Axl/?'Type

120-099'l Phillips Pan

Hd.

Hach.

Screx

0-24x3/4'2.

*?* l

0escription

120-3251 Hex

Hut 10-21 p'l

ain

120-24?3 t{asher

SAE

f't

120-'13'10 S'lot

Pan

Hd.

Hach. Screw

1/4'-20x3'Black

0x.

20-1294 Slot. 0val Hd. Screx

1/+-

20x3

-3/B'

120-3588 Thernocord

Gaskec

5./15'5

Needie

120-447O Thermocenent,

ll oz.

20-3589 Therurocord

Gasket

3/8'4 lleedje

Lorr0ensity

120-4867 Control

Cab'l

e 1/3?'S.S.

'120-4874 0val Copper

S'leeve

1/3?.

.I20-6.I51 6asket

Cement,

3 oz.

Part ll

1:2

0-3

.l20-5.l04

120-3537

.l60-1396

160-'l

394

120-3658

?0-1899

Thernocord

Gasket

1/8'

Titebond

Glue

Interan

Gasket

Glass

Clip .049 S.5. 1/?'x

3/4'

G'l

ass

Clip .049

S.S. 1/Z'x

5/g'

Aroaseai

Gasket

S/16' v/core

Hole

Plug,5/16'

I 15

OEFI^Hi EHCORE

DR,

ILL AXO

TAP

GUiD:

0epth Tap

):ey 0ri'l'l

13/54'

1??

t??

J7)

13/54'

13/64',

13/

54'

13/54'

3/64'

13/54'

l3/54'

3/l {5'

5/15'

3/15'

1/8"

5/16'

1/g'

'll'

tG'

3/8'

1/4'

Ncte: llhen threading to

vith a bottonring

Tap

iyoe

Thru

3/8'

Thru

1!2'

5/8'

3/g'

7/16"

/l5'

?7/1?

-.1--

3/4'

Thru

'11/'16"

1/?'

Thru

1/4':20

l0-24

0-24

l0-24

/16'-20

-20

-ZO

4.-?a

-20

1/q-zo

1-?0

1-?A

3/8-15

Taper

Eottoming

Boi"onring

Taper

Eoitoming

Eottonin,3

Eoitorn{ng

Eottorain13

Boitoraing

Bottoaring

Eottoming

r.i

the bottora

of a bi ind

'.ap

after clea'ning

the

Taper

always

finish

of a'l

I chiPs.

hole,

hole

DEFIANT ENCOR.E

DiTILL & TAP ILLUSTB.AIIONS

Front (iaside view)

lillllll

illlillllllll

--+5

Scove Fronc (oucside viev)

lla

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