Vermont Castings Montpelier Wood Insert MEAD3BS Bedienungsanleitung

Montpelier Surround

Installation Instructions

for use with the

Montpelier Wood Insert

The Montpelier Wood Insert has several different sur-

round options: Traditional Cast Surround, Small Cast

Proﬁle Surround, Bevel Cast Trim Surround, Steel

Surround Panels, and Georgian Cast Surround. The in-

stallation instructions for each are found in this manual.

Locate the correct instructions for your model and

proceed with the installation.

NOTE: Cast iron parts can be heavy, an assistant

would be advisable.

CAUTION: Porcelain enamel is fragile. The ﬁnish

can be easily damaged if castings are not handled

carefully. Always place castings on a protective

surface, such as a towel, blanket or carpet.

Table of Contents

Traditional Cast Surround

Models: MEAD3CB, MEAD3EB, MEAD3BS ................................................................... 2

Small Cast Proﬁle Surround

Models: CAPCB, CAPEB ............................................................................................... 4

Bevel Cast Trim Surround

Model: LHEABSL ........................................................................................................... 6

Steel Surround Panels

Models: LHE30SSB, LHE30SLB, LHE30SLGA ............................................................. 6

Georgian Cast Surround

Models: 30DVSGTKCB, 30DVSGTKB ........................................................................... 7

Replacement Parts ........................................................................................................... 10

30004451 7/08 Rev. 2

230004451

Traditional Cast Surround

Models: MEAD3CB, MEAD3EB, MEAD3BS

Read these instructions before beginning the instal-

lation.

Check Contents of Shipping Carton

Compare contents of carton in Figure 2 with actual

parts received. If any parts are missing or damaged,

contact your dealer before starting the installation.

Surround parts:

1. Right column

2. Mantel

3. Left column

4. Lower bracket (2)

5. Upper bracket (2) (not used on Montpelier Insert)

6. Switch housing (not used on Montpelier Insert)

7. Hex head bolt, 1/4”- 20 x 3/8” (4)

8. Phillips pan head bolt, 1/4” x 3/8” (6)

9. Washers, 7/8” (4)

Assembling the Surround

Lay out the parts, face down, on a ﬂat padded surface.

(Fig. 2)

1. Align the holes in the top ﬂanges of the left and right

columns with the drilled and tapped bosses onto the

left and right ends of the mantel.

2. Attach the mantel to the columns with four (4) 1/4”-

20 hex bolts and washers.

3. Attach two (2) damper tabs (supplied in Finish Bag

of Montpelier Insert) using two (2) 1/4” x 3/8” Phillips

pan head bolts to backside of center mantel. (Fig. 2)

NOTE: Make sure damper tabs hang down.

4. Attach the two (2) lower brackets to the bottoms of

the columns with two (2) 3/8” Phillips pan head bolts

each. (Fig. 2) NOTE: When positioning the right

column lower bracket, make sure one of the hooked

ﬂanges is in the upper right hand corner and fac-

ing away from you. (Fig. 2) The left column lower

bracket is the opposite way.

KT1011

traditional surround

3/08 djt

KT1011

Fig. 1 Front view of surround assembly.

General Information

The assembly includes three (3) cast iron surround pan-

els, lower brackets and hardware. The upper brackets

and switch housing are not used with the Montpelier

Wood Insert.

Install the Traditional Cast surround after all other instal-

lation work has been completed, thoroughly checked,

and tested for proper operation, leaks and installation

requirements.

Tools required: Phillips screwdriver, 7/16” wrench.

79 97

KT1012

Assemble

surround

3/08 djt

Damper Tabs

supplied in

Finish Bag of

Insert

KT1012

Fig. 2 Rear view of surround assembly.

30004451

Attach the Surround to the Montpelier

1. Once the insert is installed and tested for proper

operation as directed, stand the Traditional Cast Sur-

round in front of the insert.

2. Position the surround in front of the insert and, with

the help of an assistant, gently lift the surround up

and over the top sheet metal ﬂange. Make sure the

damper tabs are positioned on the back side of the

ﬂange. At the same time, align the bottom brackets

through the slots on the side ﬂanges. (Fig. 3)

3. Adjust the surround, left to right, so there is an equal

reveal and secure by applying downward pressure

until the brackets have engaged onto the insert. (Fig.

Assembly complete.



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

Side

Flange

Top Flange

Fig. 3 Lift surround up and over top ﬂange and up and through side ﬂange holes.

KT1013

430004451

Small Cast Proﬁle Surround

Models: CAPCB, CAPEB

Read these instructions before beginning the instal-

lation.

CAUTION: Always place castings on a ﬂat protected

work surface, such as a towel, blanket or carpet.

These instructions are for the assembly and installation

of the Small Cast Proﬁle Surround to the Montpelier

Insert.

Carefully unpack and inspect all components from the

shipping box. Report any missing or damaged parts to

your dealer immediately. Install trim kit after all other

insert installation work has been completed, thoroughly

checked and tested for proper operation, leaks and

installation requirements.

Tools required: Tape measure.

Surround Parts

Column Right Assembly

Column, right

Boot, right

Slider clip, right

Bracket, On/Off switch (not used on Montpelier Insert)

1/4-20 Round head screw (2)

1/4-20 Wing screw (2)

1/4 Flat washer (3)

Column Left Assembly

Column, left

Boot, left

Slider clip, left

1/4-20 Round head screw

1/4-20 Wing screw (2)

1/4 Flat washer (3)

Key

Upper mounting bracket

Upper mounting bracket R (not used on Montpelier Insert)

Hardware Bag

1/4-20 Wing Screw (5)

1/4 Flat washer (5)

Assembly Instructions

1. Place the key on your work surface with the thread-

ed holes facing up.

2. Place the column right assembly onto the key. (Fig.

3. Place the column left assembly onto key. (Fig. 5)

KT424

column right

assy

9/03

Key

Column Right

Assembly

KT424

Fig. 4 Place column right assembly onto key.

KT425

column left

assy

9/03

Key

Column Left

Assembly

KT425

Fig. 5 Place column left assembly onto key.

4. Install the upper mounting bracket. Use the upper

mounting without the marked “R” stamped on the

face. (Fig. 6)

5. Fasten the upper mounting bracket to the key with

a 1/4-20 wing screw and 1/4 ﬂat washer ﬁnger tight.

(Fig. 6)

30004451

KT436

upper mounting

bracket

9/03

1/4-20 Wing

Screw

1/4 Flat

Washer

Upper Mounting

Bracket without

Marked “R” Stamping

Boot Boot

KT426

Fig. 6 Install upper mounting bracket.

6. Fasten the upper mounting bracket to both column

assemblies using two (2) 1/4-20 wing screws and

two (2) 1/4 ﬂat washers per side, ﬁnger tight. The

distance between the insides of the columns should

measure 29¹⁄₄” (743 mm).

7. Adjust the column/boot length (measure from the

bottom side of the key to the bottom of the boot). It

should measure 22¹⁄₄” (565 mm).

8. Position the surround in front of the insert and, with

the help of an assistant, gently lift the surround up

and over the top sheet metal ﬂange. At the same

time, align the bottom brackets through the slots on

the side ﬂange. As you lower the surround onto the

insert, the side clips and top bracket will engage. If

height and width adjustments are required, lift the

surround up and out. Make the adjustments. Re-

gardless if adjustments were made or not, tighten all

wing screws fasteners and return the surround to the

insert. (Fig. 7)

Assembly complete.







Top Flange

Side

Flange

KT1014

Fig. 7 Lift surround up and over top ﬂange and up and through side ﬂange holes.

630004451

Bevel Cast Trim Surround

Model: LHEABSL

Steel Surround Panels

Models: LHE30SSB, LHE30SLB, LHE30SLGA

Read these instructions before beginning installa-

tion.

Check Contents of Shipping Carton

Examine contents of shipping carton. If any parts are

missing or damaged, contact your local dealer before

starting installation.

Surround Parts

Trim kit assembly

Trim mounting hood

Trim bottom (2) (not used on Montpelier Insert)

Trim deﬂector (not used on Montpelier Insert)

Hardware package

Installation Instructions

Install the Bevel Cast Trim Surround or Steel Sur-

round Panels after all other installation work has been

completed, thoroughly checked, and tested for proper

operation, leaks and installation requirements.

1. Remove all plastic from trim kit.

2. Before installing trim kit, LHEABSL, some modiﬁca-

tions must be completed. Remove two (2) or four (4)

wing nuts from the back of the trim kit and locate the

trim mounting hood to the two (2) or four (4) outer

holes. Fasten the wing nuts back in position. (Fig. 8)

KT386

Trim mounting

hood

5/1/03 djt

Wing Nut

Trim

Mounting

Hood

Use the Inner

Mounting Holes KT386

Fig. 8 Adjust trim mounting hood to correct hole location.

Assembly Instructions

1. Once the insert has been installed and tested for

proper operation as directed, stand the Bevel Cast

Trim Surround or Steel Surround Panels in front of

the insert.

2. Position the surround in front of the insert and with

the help of an assistant, gently lift the surround up

and over the top sheet metal ﬂange, at the same

time, align the bottom brackets through the slots on

the side ﬂanges. (Fig. 9)

3. Adjust the surround, left to right, so there is an equal

reveal on either side. Secure by applying downward

pressure until the brackets have engaged onto the

insert. (Fig. 9)

Assembly complete.

KT1015

install trim

3/08 djt

Top

Flange

Side

Flange

KT1015

Fig. 9 Lift surround up and over top ﬂange and up and through side ﬂange holes.

30004451

Georgian Cast Surround

Models: 30DVSGTKCB, 30DVSGTKB

DVSGTKCB - Classic black cast iron

DVSGTKB - Ebony black enameled cast iron

NOTE: Cast iron parts can be heavy, an assistant

would be advisable for this installation.

CAUTION: Porcelain enamel is fragile. The ﬁnish

can be easily damaged if castings are not handled

carefully. Always place castings on a protective

surface, such as a towel, blanket or carpet.

Tools required: 7/16” wrench, measuring tape, Phil-

lips screwdriver, straight edge, (i.e. yard stick, broom

handle, pc of wood)

Check Contents of Shipping Carton

Compare contents of carton in Figure 10 with actual

parts received. If any parts are missing or damaged,

contact your local dealer before starting installation.

Surround Parts

1. Left Mantel

2. Left Trim

3. Center Trim

4. Right Mantel

5. Right Trim

6. Right Column

7. Left Column

8. Center Mantel

Hardware

9. Hex Head Bolt 1/4-20 x 5/8”, (3)

10. Hex Head Bolt 1/4-20 x 3/8”, (10)

11. Flat Washer (13)

910 11

CAR189

Georgian 30 trim

8/06

Figure 10

CAR189







3/8” Hex Head Bolt

Flat Washer

Center Mantel

Left Mantel

Right Mantel

KT662

Flat Washer

3/8” Hex Head Bolt

Figure 11

Installation

NOTE: In the initial assembly of Steps 1

through 5, all fasteners should be tight-

ened only by hand.

1. Place the right, left and center mantel

pieces on a protected ﬂat surface. Using

two (2) 1/4-20 x 3/8” hex head bolts and

two (2) ﬂat washers, assemble the com-

ponents together ﬁnger tight. (Fig.11)

830004451

2. Attach the left corner trim to the mantel

assembly using one (1) 1/4-20 x 5/8” hex

head bolt and one (1) ﬂat washer. (Fig.

12)

3. Attach the right corner trim to the mantel

assembly using one (1) 1/4-20 x 5/8” hex

head bolt and one (1) ﬂat washer. (Fig.

12)

4. Attach the center trim to the mantel as-

sembly between the left and right ends

using one (1) 1/4-20 x 5/8” hex head bolt

and one (1) ﬂat washer in the center of

the mantel. (Fig. 12)

5. Using four (4) ﬂat washers and four (4)

1/4-20 x 3/8” hex head bolts, attach the

left corner trim and right corner trim to the

center trim. (Fig. 12)

6. Using a straight edge gently placed

against the front edge of the mantel assembly, align

the left, right and center mantels. Tighten all fasten-

ers snugly. Be careful not to over-tighten.

7. Using four (4) ﬂat washers and four (4) 1/4-20 x 3/8”

hex head bolts, attach the trim columns to the left

and right corner trims ﬁnger tight only. (Fig. 13)

8. Using the measuring tape, measure between the

columns to assure equal distance within the opening.

First check the distance between columns near the

top of the unit and then at the bottom of the columns.

Adjust accordingly and securely tighten.







Left Corner Trim

Center Trim 3/8” Hex Head Bolt

Right Corner Trim

5/8” Hex Head Bolt

KT663a

Figure 12







Left Trim Column

Right Trim Column

3/8” Hex Head

Bolts

Mantel Assembly

KT669

Figure 13

30004451

Assemble the Surround to the Insert

1. Before you install the Georgian Cast Surround to

the Montpelier Insert, you must ﬁrst remove the top

cast ﬁller. To do this remove the two (2) screws on

the back side of the top ﬂange that hold the ﬁller in

place. You can then install the unit onto the insert.

2. Once the insert is installed and tested for proper

operation as directed, stand the Georgian Cast Sur-

round in front of the insert.

3. Position the surround in front of the insert and with

the help of an assistant, gently lift the surround up

and over the top ﬂange, allowing the top brackets to

hook over the ﬂange. At the same time, align the bot-

tom brackets through the slots on the side ﬂanges.

(Fig. 14)

4. Adjust the surround, left to right, so there is an equal

reveal on either side. Secure by applying downward

pressure until the brackets engage onto the insert.

(Fig. 14)

Assembly complete.







Figure 14

KT1016

Top Flange

Side

Flange

Remove Top

Filler

10 30004451

Replacement Parts

Traditional Cast Surround

Lower Bracket

Mantel

Right Column

Left Column

CAR222

Traditional surround

3/08 djt

Color Right Mantel Left Lower

Column Column Bracket

Classic Black 30001940 30001939 30001941 10005490

Ebony 30001963 30001962 30001964 10005490

Biscuit 30004473 30004472 30004474 10005490

MHSC reserves the right to make changes in design, materials, speciﬁ-

cations, prices and discontinue colors and products at any time, without

notice.

Small Cast Proﬁle Surround

Car222

small cast surround parts

3/08

MHSC reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without

notice.

Ref. Description Classic Black Ebony

1. Column Right 30001978 30004481

2. Boot Right 30001982 30004483

3. Slider Clip Right 30002050 30002050

4. Column Left 30001979 30004482

5. Boot Left 30001983 30004484

6. Slider Clip Left 30002049 30002049

7. Key 30001981 30004485

8. Upper Mounting Bracket 30002053 30002053

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