Vermont Castings DSR36 Bedienungsanleitung

VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

Installation and service of this replace should be

performed by qualied personnel. Vermont Cast-

ings Group recommends NFI certied profession-

als, or technicians supervised by an

NFI certied professional.

WOODBURNING FIREPLACE

Fire Risk.

WARNING

For use with solid wood fuel only.

Other fuels may overre and generate

poisonous gases (i.e. carbon monoxide).

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glass and other surfaces are hot during

operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ammable

materials.

• Keep clothing, furniture, draperies and other ammable

materials away.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

DSR36

NOTICE: DO NOT discard this manual!

• DO NOT store or use gasoline or other am-

mable vapors and liquids in the vicinity of this

or any other appliance.

• DO NOT overre. Overring will void your

warranty.

• Comply with all minimum clearances to com-

bustibles as specied. Failure to comply may

cause house re.

WARNING: If the information in these

instructions is not followed exactly, a re

or explosion may result causing property

damage, personal injury, or death.

This replace uses SL300 Series Chimney

2” CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.

2VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the replace or to property.

Table of Contents

1 Product Specic & Important Safety Information

A. Fireplace Certication 4

B. Non-Combustible Materials 4

C. Combustible Materials 4

2 Getting Started

A. Typical Fireplace System 5

B. Design and Installation Considerations 6

1. Selecting Fireplace Locations 6

2. Locating Fireplace & Chimney 7

C. Tools and Supplies Needed 8

D. Inspect Fireplace and Components 8

E. Fireplace System Requirements 8

3 Framing and Clearances

A. Fireplace Dimensions 9

B. Clearances 10

Minimum Clearances to Combustibles 10

C. Construct the Chase 11

D. Frame the Fireplace 12

E. Secure and Level the Fireplace 12

F. Protective Metal Hearth Strips 13

G. Outside Air Kit 13

Outside Air Installation 14

4 Chimney and Termination Requirements

A. Chimney Requirements 15

B. Offsets/Returns 16

C. Termination Requirements 17

5 Chimney Installation

A. Typical Chimney System 18

B. Assemble Chimney Sections 19

C. Install Chimney Air Kit 19

D. Secure Offset/Return 20

E. Install Ceiling Firestops 20

F. Install Attic Insulation Shield 21

G. Roof Penetration 22

H. Install Chase/Chase Top 22

I. Termination Cap Requirements 23

J. Install Termination Cap 23

6 Shrouds

A. Radiation Shield 25

B. Field Constructed Shrouds 25

1. Open Top Shroud 25

2. Mailbox Style Shroud 26

3. Roofed Style Shroud 26

7 Finishing

A. Finishing Material 27

B. Hearth Extension, Building and Finishing 28

1. Fireplace Installed Flush on the Floor

and Hearth Extension Raised to Bottom

of Firebox Opening 29

2. Raised Hearth Extension and Raised Fireplace 30

C. Non-Combustible Sealant Material 31

D. Mantel and Wall Projections 32

E. Sidewalls/Surrounds 33

8 Fireplace Setup

A. Gas Log/Lighter Provision 34

9 Reference Materials

A. Chimney Components 35

B. Optional Components 39

VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

Customer:

Lot/Address

Model (circle one): DSR36

YES IF NO, WHY?

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Verified that the chase is insulated and sealed. (Pg. 11)

Verified clearances to combustibles. (Pg. 10)

Fireplace is leveled and secured. (Pg. 12)

Hearth extension size/height decided. (Pg. 28)

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney air kit installed.

Firestops installed.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation

manual.

Date Installed:

Location of Fireplace:

Installer:

Dealer/Distributor Phone #

Serial #:

Roof flashing installed.

Termination installed.

Protective hearth strips installed per manual requirements. (Pg. 13)

Fireplace Install

Outside air kit installed. (Pg 15)

Chimney Section 4 & 5 (Pg. 15)

Attic insulation shield installed.

Shrouds Section 6 (Pg. 25)

Shroud is installed properly per instructions.

Fi i hi

S ti 7 (P 27)

Vermont Castings Group recommends the following:

Comments communicated to party responsible

4012-132 • Rev A • 02/20/15

All packaging and protective materials removed.

Optional doors properly installed.

Molded brick panels installed correctly.

Grate is properly installed.

Firescreen properly installed.

__________________________ by ______________________on _________

(Builder/Gen. Contractor) (Installer) (Date)

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Manual bag and all of its contents are removed from the fireplace and given to the party

responsible for use and operation.

• That this checklist remain visible at all times on the fireplace until the installation is complete.

• Photographing the installation and copying this checklist for your file.

Combustible materials not installed in non-combustible areas.

Finishing Section 7 (Pg. 27)

Hearth extension installed per manual requirements.

Fireplace Setup Section 8 (Pg. 34)

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

4VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

WARNING! Risk of Fire! Vermont Castings Group dis-

claims any responsibility for, and the warranty and agency

listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Vermont Castings

Group

• operate the fireplace without fully assembling all

components

• overre

• installanycomponentnotapprovedbyVermontCastings

Group

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer, service agency or your dealer.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of

any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following

materials:

- Wood - Compressed paper

- Plant bers - Plastic

- Plywood/OSB - Sheet rock (drywall)

• Any material that can ignite and burn; ame proofed or

not, plastered or un-plastered

1 Product Specic & Important Safety Information

A. Fireplace Certication

This replace may be installed in sleeping rooms. EXCEPT

in manufactured housing. If installed with a gas log set,

provisions for the National Fuel Gas Code must be met.

This replace has been tested and listed for use with the

optional components specied in this manual. These op-

tional components may be purchased separately and in-

stalled at a later date. An outside air kit, gas insert, gas

log set or gas log-lighter should be installed at the time of

replace installation.

This replace system has been tested and listed in accor-

dance with UL 127 and ULC-S610 standards by Underwrit-

ers Laboratories Inc. for installation and operation in the

United States and Canada.

VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

2 Getting Started

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

)

))

)

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter support

chimney (not shown)

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Outside

combustion air

Combustible framing/header

on top of V-shaped standoffs

Chimney system

Attic insulation shield (not shown)

must be used here to keep

insulation away from chimney

if attic is insulated

Storm Collar

Chimney Air Kit

Required in

Canada. Outlet

must be no

less than 4 ft.

(1.322 m) off

ground level.

6VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

1/2 in. (13 mm)

all configurations

52 in.

(1321 mm)

36 in.

(914 mm)

16 in. (406 mm)

(hearth

extension)

48 in.

(1219 mm)

12 in. (305 mm)

min. to

perpendicular

wall.

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FORDESIGNPURPOSESONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• VermontCastingsGroupreservestherighttoalterits

products.

NOTICE: In addition to these framing dimensions, also

reference the following section:

• Clearances (Section 3).

NOTICE:

Aminimum1/2in.airclearanceatthesidesofthe

replaceassemblymustbemaintained.

Chimney sections at any level require a 2

in. minimum air space clearance between

the framing and chimney sections.

B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector, re

ofcials or authorities having jurisdiction over restrictions,

installation inspection and permits.

• Before installing, determine the following:

- Where the replace is to be installed.

- The vent system conguration to be used.

- Gas supply piping.

- Electrical wiring.

- Framing and nishing details.

- Whether optional accessories - devices such as a

fan, wall switch or remote control - are desired.

1. Selecting Fireplace Locations

This replace may be used as a room divider. See Figure

2.2.

Locating the replace in a basement should be avoided.

Locating near frequently opened doors, central heat outlets

or returns, or other locations of considerable air movement

can affect the performance.

Outside air is recommended for combustion. This replace

comes equipped with an outside air inlet to feed combus-

tion air from outside the home, along with an outside air

termination cap; the duct is required but not supplied. Con-

sideration should be given to these factors before deciding

on a location.

VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

2. Locating Fireplace & Chimney

Location of the replace and chimney will affect perfor-

mance.

• Install within the warm airspace enclosed by the building

envelope. This helps to produce more draft, especially

during lighting and die-down of the re.

• Installing the replace in a basement is not recommended.

• Penetrate the highest part of the roof. This minimizes

the effects of wind loading.

• Locate termination cap away from trees, adjacent

structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the replace location relative to oor and ceiling

and attic joists.

• Take into consideration the termination requirements in

Sections 4 and 5.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Install the outside air kit with the intake facing prevailing

winds during the heating season.

• Ensure adequate outdoor air for all combustion

appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the replace.

• Avoid installing the replace near doors, walkways or

small isolated spaces.

• Recessed lighting should be a “sealed can” design.

• Attic hatches weather stripped or sealed.

• Attic mounted duct work and air handler joints and seams

taped or sealed.

8VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

C. Tools and Supplies Needed

Before beginning the installation be sure the following

tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

place dry.

• Remove replace and components from packaging and

inspect for damage.

• Vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benet.

E. Fireplace System Requirements

The VCG replace system requirements consist of the

following:

• Fireplace

- Refractory (included with replace)

- Firescreen (included with replace)

- Grate (included with replace)

- Hearth Extension (required, sold separately)

• Outside Air System

- Air Inlet Hood (included with replace)

- Flex (required, sold separately)

• Chimney System

- Attic Insulation Shield (included with replace)

- Chimney air kit (required in Canada, sold separately)

- Chimney termination cap (required, sold separately)

• Non-combustible nish material

VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

3 Framing and Clearances

A. Fireplace Dimensions

47-1/4 in.

(1200 mm)

(effective height)

41-1/2 in.

(1054 mm)

36 in.

(914 mm)

20-7/8 in.

(530 mm)

7-1/2 in.

(191 mm)

10-1/2 in.

(267 mm)

dia.

12 in.

(305 mm)

8-1/4 in.

(210 mm)

35 in.

(889 mm)

7-1/8 in.

(181 mm)

9-5/8 in.

(244 mm)

Gas

Knockout 8-1/4 in.

(210 mm)

40 in.

(1016 mm)

24 in.

(610 mm)

20 in.

(508 mm)

12 in.

(305 mm)

12 in.

(305 mm)

Outside

Air

Gas

Knockout

6 in.

(152 mm)

Figure 3.1 Fireplace Dimensions

10 VCG Designer Series • DSR36 Installation Manual • 4012-130 • Rev A • 02/20/15

B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances

tocombustiblesasspeciedinFigure3.2.DO NOT pack

required air spaces with insulation or other materials.

Framing or nishing material used on the front of, or in

frontof,thereplacecloserthantheminimumslistedmust

be constructed entirely of non-combustible materials (i.e.,

steel studs, concrete board, etc.). Failure to comply may

causere.

Figure 3.2 Clearances to Combustible Materials

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplace to sidewall 1/2 in. (13 mm)

Top standoffs to header 0 in. (0 mm)

Door opening to sidewall 12 in. (305 mm)

MANTEL

Mantel minimum height 12 in. (305 mm)

above opening

Maximum mantel depth 12 in. (305 mm)

(insulation)

0 in. to level

of standoffs

Attic

Insulation

Shield

(ceiling)

(roof)

(attic)

(ceiling)

Ceiling Firestop

Offset/Return (secured

with hanger straps)

Storm Collar

Roof Flashing

1/2 in. (13 mm) to

sides of appliance

Must have 2 in. (51 mm)

minimum clearance

to header

0 in.

to floor

2 in. (51 mm) min.

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

Combustible Object

48 in.

1219 mm

Note: Chimney air kit is not

shown, but is required in Canada.

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