Vermont Castings SA18SHKRN Bedienungsanleitung

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

www.majesticproducts.com • www.vermontcastings.com

CFM Corporation

Decorative Gas Appliance For Installation In Solid Fuel Burning Fireplaces

3311857 12/05 Rev. 5

Carbon Monoxide Poisoning May Lead To Death

When used without fresh air, gas logs may give off carbon monoxide, an odorless, poisonous gas. Some

people such as pregnant women, people with heart or lung disease, and persons at high altitudes are

more affected by carbon monoxide than others.

Early signs of carbon monoxide poisoning resemble the ﬂu: Headache, dizziness, and/or nausea. If

you have these signs, the gas logs may not be installed or working properly. Get fresh air at once!

Have the gas log set and chimney serviced before using it again.

Certiﬁed to ANSI Z21.60

and CGA 2.26 Standards

CERTIFIED

WARNING

If the information in this manual is not followed exactly, a ﬁre or explosion may result causing

property damage, personal injury or loss of life.

Installation and Operating

Instructions for Vented Gas Log

Sets - Remote Hearth Kits

Models:

SA18SHKRN, SA18SHKRP,

SA24SKHRN, SA24SHKRP,

SA30SKHRN, SA30SKHRP

ATTENTION

Installation, service, and repair of this ap-

pliance must be performed by a qualiﬁed

installer, service agency, company or gas

supplier experienced with this type of gas

appliance.

INSTALLER:

Read these instructions completely and care-

fully prior to beginning installation. After instal-

lation, leave these instructions with the owner.

OWNER:

Read these instructions and follow the warn-

ings. Save this manual for future reference.

Check local codes before installing this log set.

In some areas of the country, gas log sets are

restricted.

The installation and the provisions for combus-

tion and ventilation air must conform with the

National Fuel Gas Code, ANSI Z223.1/NFPA 54.

— Do not store or use gasoline or other ﬂam-

mable vapors and liquids in the vicinity of

this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas suppli-

er’s instructions.

• If you cannot reach your gas supplier, call

the ﬁre department.

Please record your gas log’s model number for

future reference here:

Note: This model # can be found on the box or

the label attached to the back of the burner pan.

23311857

WARNING

Do not use this appliance or any part that has

been under water. Immediately call a qualiﬁed

service technician to inspect the appliance and

to replace any part of the control system and any

gas control which has been under water.

WARNING

Young children are not allowed to operate this

unit and must be supervised when they are in

the same room as the appliance.

Children and adults should be alerted to the

hazards of high surface temperature and should

stay away to avoid burns or clothing ignition.

Technical Information

The operation of a gas log set, and the provision for combustion and ventilation air must conform with

the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and applicable codes.

Gas Pressure Testing: This gas log set and its individual shut-off valve MUST be disconnected from

the gas supply piping system during any pressure testing of that system at test pressures in excess

of 1/2 psig (3.5 kPA). The gas log set must be isolated from the gas supply piping system by closing

its individual manual shut-off valve during any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig (3.5 kPa)

Component Parts: Only factory authorized components listed in these instructions may be used in

accordance with the manufacturer’s instructions and all codes and requirements of the authority hav-

ing jurisdiction. Any modiﬁcations to this kit, or use of unauthorized components or accessory items will

void the manufacturer’s warranty, and may result in a hazardous condition.

WARNING

Due to high temperatures, the appliance should be located out of trafﬁc and away from furniture and

draperies. In addition, clothing or other ﬂammable material should not be placed on or near the appli-

ance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or

property damage. Read these directions thoroughly before installation. For assistance or additional

information, consult your gas log dealer, qualiﬁed installer, service agency or

gas supplier.

WARNING

A properly sized, unobstructed chimney will normally vent all fumes and products of combustion. Any

odor or smoke detected in the room is an indication that the ﬂue is not properly removing the combustion

products. Turn off the gas supply valve immediately! The cause of the venting problem must be discov-

ered and corrected before using this gas log set. Disregarding this warning can cause illness as well as

soot damage to your ﬁreplace, room, and furnishings.

33311857

Before You Begin -- Attention!

A. The appliance should be inspected before use and at least annually by a professional service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material,

etc. It is imperative that control compartments, burners and circulating air passageways of the appli-

ance be kept clean.

B. Your ﬁreplace must include a chain mesh or similar screen. The screen must remain fully closed

while operating your log set. Any safety screen or guard removed for servicing this appliance must be

replaced prior to operation.

C. If your ﬁreplace includes glass doors, they must remain fully open to allow for combustion air during

operation, and to prevent overheating of the gas valve.

D. Your log set must be installed in a solid fuel burning ﬁreplace constructed of noncombustible material

with a working ﬂue.

E. Solid fuels shall not be burned in the ﬁreplace where your gas log set is installed.

F. If this log set is to be used with propane gas, your propane supply tank MUST include a high to low

gas pressure regulator, and must be located outside. DO NOT place supply tanks inside any structure

G. Never use sand or other dense pan material with propane gas: use vermiculite only.

H. Be sure to apply pipe joint compound to all non-ﬂared, threaded connections involved in this installa-

tion to avoid possible gas leaks. Compounds used in liquid propane applications must be resistant to

the action of that gas.

I. Always test for leaks using a soapy solution. NEVER USE OPEN FLAME.

J. The manufacture and shipping of your log set involves compounds which may cause detectable yet

harmless odors during initial operation. Provide extra ventilation to the room for the initial 2-3 hour

break-in period.

K. This gas log set may be installed in the approved ﬁreplace in an aftermarket* manufactured (mobile)

home where not prohibited by state or local codes. *Aftermarket: Completion of sale, not for purpose

of resale, from the manufacturer.

L. The ﬁreplace damper MUST be fully open when operating this log set.

Fireplace Speciﬁcations

Before installation, the chimney ﬂue, venting system, and ﬁrebox must be cleaned of all soot, creosote,

ashes and loose paint, by a qualiﬁed chimney cleaner.

Your Fireplace Must Include:

• A working ﬂue and venting system with the minimum openings indicated on page 8.

• A gas supply shut off valve. If your ﬁreplace does not have such a valve, one must be installed

43311857

CAUTION: If you answered “NO” to any item, or have any questions regarding your installation, please

contact your dealer/distributor for assistance.

Is the gas supply inlet pressure correct?

NG: Min. 5.5” w.c./Max. 14.0” w.c. LP: Min. 11” w.c./Max. 14.0” w.c.

Does the ﬁrebox meet the minimum size dimensions below?

Is your ﬁreplace plumbed with gas on the right side (facing) of the ﬁreplace?

If not, refer to ee Page 5

Is the gas supply line sized properly (Minimum 1/2” iron pipe)?

Do you have a solid fuel (wood burning) ﬁreplace with a vented ﬂue?

Do you have a manual gas supply valve installed at your ﬁreplace? If not, a licensed

plumber, gas company technician or other qualiﬁed installer must install one.

Have you checked local building codes? (Check with your local building department)

Does your ﬁreplace have a wire mesh screen in place?

Pre-Installation Checklist Yes No

Minimum Clearances & Speciﬁcations

Natural Gas Units

Propane Gas Units

Size Btu/hr Back Front Depth Height Size Minimum Maximum”

18” 45,000 16” 33” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c.

24” 60,000 20” 36” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c.

30” 60,000 27” 39” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c.

Minimum Firebox Dimensions Minimum Gas Fuel Line Manifold

Set Input Width Flue Pressure Pressure

Size Btu/hr Back Front Depth Height Size Minimum Maximum

18” 40,000 16” 33” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c.

24” 45,000 20” 36” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c.

30” 60,000 27” 39” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c.

Minimum Firebox Dimensions Minimum Gas Fuel Line Manifold

Set Input Width Flue Pressure Pressure

NOTE: All dimensions are minimums.

53311857

This Damper Stop is designed to work on all CFM

Corporation BR, BC, SR, SC, TF and TL series

ﬁreplaces. For all other ﬁreplaces, refer to Page 6.

When installing a decorative gas appliance in a

ﬁreplace, some local codes require this Damper

Stop to be used so the Damper will not close com-

pletely. To install the Damper Stop:

The Damper Locking Bracket is already installed

on all BR, BC, SR, SC, TF and TL ﬁreplaces. Lo-

cate the Damper Locking Bracket on the left side

of the ﬁreplace’s Combustion Dome. (Fig. 1)

With the Damper open, align the two slots on

either side of the cut-out on the Damper Stop with

the two small holes on the angled portion of the

Damper Locking Bracket. Attach the Damper Stop

with the Screws provided, as shown in Figure 2.

NOTE: Some of the early ﬁreplace units may not

have the holes in the end of the Damper Lock-

ing Bracket. If this is the case, use the Damper

Stop as a template to drill two (2) 1/8” holes in the

Damper Locking Bracket to mount the Damper

Stop.

NOTE: Your gas log set is assembled at the factory to be installed in a ﬁreplace plumbed with the gas on

the right side (facing). If your ﬁreplace is plumbed with the gas on the left side, you will need to run a ﬂex-

ible connector (or as per local codes) along the back wall of the ﬁreplace to bring your gas line to the right

hand side. You can then place the set in front of the ﬂexible connector.

Gas Plumbed on Left Hand Side of Fireplace

8” adjustable crescent wrench ; Pipe thread sealant compound or teﬂon tape ; 12” pipe wrench or channel

lock pliers.

Tools Required

Damper Stop Installation:

For Use with BR, BC, SR, SC, TF and TL Series CFM Corporation Fireplaces

DP100

Damper locking bracket

3/19/99 djt

Figure 1

Damper

Plate

Damper Locking Bracket

DP100

DP101

Damper stop

3/19/99 djt

Figure 2

Damper Locking Bracket

Damper Stop Screw

Damper Stop DP101

63311857

The Damper Clamp provided keeps your damper

from accidentally closing during operation of your

set. This Damper Clamp must be installed

onto your Damper at all times. NOTE: The

damper clamp is designed to hold the damper

plate open 3 inches. However, the damper

must be fully open when the log set is in op-

eration.

Install the Damper Clamp onto the edge of the

damper plate. Attach by securing the bolt provid-

ed to the damper plate with an adjustable wrench.

(Fig. 3)

If the Damper Clamp does not ﬁt, drill a 1/4” hole

into the damper plate and install an anchor bolt

with nut, at a 90 degree angle, so that the damper

plate will remain fully open.

The proper ﬁnished installation of the Damper

Clamp is shown in Figure 4. If the bolt fails to

block the damper in an open position, the damper

should be removed from the chimney.

To check your vent for proper drafting: Light a

tightly rolled newspaper on one end and place it at

the inside front edge of the ﬁreplace. Observe the

smoke and be sure the vent is properly drawing it

up the chimney. If the smoke is drawn back into

the room, extinguish the ﬂame and remove any

obstruction until proper venting is achieved. If that

fails, check with a qualiﬁed chimney sweep.

Damper Stop Installation:

For Use With All Other Fireplaces

DP104

Damper clamp

Harris

Figure 3

Damper Plate

Damper Clamp

DP104

DP103

Damper clamp

Harris

Figure 4

Chimney

Clamp

Damper

DP103

73311857

Adding Pan Material

1. Open the bag of Vermiculite and spread it

evenly across the Burner Pan, to the top, as

shown in Figure 5. You may overﬂow the front

and sides of the pan to cover the entire pan

and connecting hardware.

2. Next, open the bag of Glowing Embers and

place them on top of the Vermiculite, evenly

across the Burner Pan. Be sure to separate

the Glowing Embers into very small pieces

before placing them.

Connection To Gas Supply

1. Hook the U-Shaped part of the Grate Clips over

the back horizontal bar of the Grate, as shown

in Figure 6. Repeat with the other Clip.

2. Slide the rear edge of the burner pan into the

three-pronged slot in the front edge of the grate

clip, as shown in Figure 6.

1. Center the burner pan from left to right in the

ﬁreplace and with the back of the grate against

the back wall of the ﬁreplace.

2. Attach the Gas Supply Fitting onto your ﬁre-

place’s gas supply pipe. Remember to use pipe

thread sealant or teﬂon tape on this connection.

3. Attach one end of the Flexible Gas

4. Connector to the brass ﬁtting on the back of

the control valve, as shown in Figure 7.

5. Attach the other end of the Gas Connector to

the ﬂared side of the Gas Supply Fitting.

Grate Clip Installation

LG216

ASHK

pan material

11/29/01 djt

Figure 5 Vermiculite

Glowing Embers

LG216

LG216

grate clip

11/29/01 djt

Figure 6

Grate Clip

Back Bar Of Grate

LG217

Flexible Gas

Connector

Figure 7

Gas Supply Fitting

LG218

83311857

Leak Test Procedures

Create a mixture of equal parts soap and water. Apply to all the joints of the pipe ﬁttings from the gas sup-

ply pipe to the burner. Turn on the gas supply valve for no longer than 3-5 seconds. If bubbles appear

in the soap solution applied to the joints, there is a leak. Turn off the gas supply valve and tighten those

ﬁttings. Repeat the above procedure until no bubbles appear in the soap solution. Remember to test all

joints.

WARNING: DO NOT USE AN OPEN FLAME TO TEST FOR LEAKS!

NOTE: Always perform a leak test any time the appliance has been moved or disconnected from the gas

supply line.

Remote Installation

Connect remote (GWSK or MRC 1, 2, 3) wires to

ON/OFF/RS switch. (Fig. 8) If the MRC (remote) is

used, the receiver can be placed to the front right

of the gas valve to ensure safe operation.

TH TH/TP

Lg188

AGa pilot wiring

Thermo Generator

(“T(“Thermopile”)

Pilot

Assembly

On/Off/Rs

Switch

Remote

Switch

LG188

Figure 8

93311857

Optional Fettel Cast Front Grate

Attach the fettel to the front of the grate as shown

in Figure 9.

Log Placement

1. Place the larger bottom logs onto the grate,

leaving as much space between them as pos-

sible. When burning, the ﬂames should come

up directly between the logs.

2. Place the smaller top logs diagonally onto the

bottom logs. The top logs can be arranged to

achieve your desired ﬂame pattern. Be sure

you leave as much open space between the

logs as possible to minimize ﬂame impinge-

ment and sooting.

3. Open the bag of lava rock and spread the rocks

onto the ﬁreplace ﬂoor around the burner pan

for decorative purposes.

Available Log Sets

LG330

18" Standard

round log set

4/04 djt

LG330

18” Standard Round Log Set

24” Standard Round Log Set

LG331

24" Standard

round log set

4/04 djt

LG332

30" Standard

round log set

4/04 djt

30” Standard Round Log Set

LG332

LG204

Grate Enhance kit

11/01

Grate Clip

Fettel Cast Front Grate

Grate

Figure 9 LG204

10 3311857

LG333

18" Standard

split log set

4/04 djt

18” Standard Split Log Set

LG333

LG334

24" Standard

split log set

4/04 djt

24” Standard Split Log Set

LG334

LG335

30" Standard

split log set

4/04 djt

30” Standard Split Log Set

LG335

LG336

18" Standard

combo log set

4/04 djt

18” Standard Combination Log Set

LG336

LG337

24" Standard

combo log set

4/04 djt

24” Standard Combination Log Set

LG337

LG338

30" Standard

combo log set

4/04 djt

30” Standard Combination Log Set

LG338

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