Viessmann VITOROND 200 Gebrauchsanweisung

D 2

Triple-pass hot water heating boiler

1255 to 4387 MBH / 368 to 1285 kW

Product may not be exactly as illustrated.

Technical ata Manual

Model Nos. and pricing: see Price List

Vitorond 200

Oil-/Gas-fired boiler

sectional cast iron design

with Eutectoplex heat transfer surface, in triple-pass design

for operation with modulating water temperatures

Heating input: 1255 to 4387 MBH

368 to 1285 kW

Product Information

2VITOROND 200, VD2

VITOROND 200

The modular sectional cast iron design of

the Vitorond 200, V 2 allows for

problem-free transport into

difficult-to-access boiler rooms and permits

easy assembly.

The triple-pass design ensures clean,

low-emission combustion, while the

Eutectoplex heat exchanger surface

guarantees economical energy consumption,

high operational reliability and a long service

life.

The benefits at a glance:

HEutectoplex heat exchanger surface for high

operational reliability and a long service life.

The homogeneous structure of the

Eutectoplex special gray cast iron ensures

uniform heat transfer, minimizing stress

fractures and counteracting the formation of

condensate.

Shape and geometry of the cast iron

sections, excellent water flow characteristics

and uniform temperature distribution further

increase the level of operational reliability.

HProblem-free transport into

difficult-to-access boiler rooms due to

sectional construction and low weight of

individual sections.

HEfficient and environmentally friendly

operation due to modulated boiler water

temperatures.

Combustion efficiency up to:

- oil 88.1%

.....................................................

- gas 85.5%...................................................

Thermal efficiency up to:

- oil 88.0%.....................................................

- gas 85.4%...................................................

HLow-emission combustion through

triple-pass design.

HSimple, quick assembly of the individual

cast iron sections is achieved with a

double-groove seal fit system for the flue

gas passageways. The gasket seal is

secured in place by the double groove,

and therefore not subject to mechanical

stresses.

HProblem-free cleaning access facilitated by

a hinged (left or right) swing-open

combustion chamber door, allowing easy

access to all three heat exchanger passes

from boiler front, reducing side clearance.

HEconomical and safe operation of the

heating system with Vitotronic or

ekamatik digital boiler and heating

system control. Tailored to every

requirement, this control covers all known

control strategies and applications.

HEconomical and hygienic HW production

with indirect-fired Vitocell 100 steel or

Vitocell 300 stainless steel tanks.

Tanks may be combined into multiple-tank

batteries for applications requiring larger

quantities of hot water.

Product Information

Cut-Away Section

Product may not be exactly as illustrated.Product may not be exactly as illustrated.

VITOROND 200, VD2 3

E tremely effective Second Combustion Vitotronic 300 control -

4” / 100 mm thick pass chamber intelligent and easy to install,

insulation operate and service

Third Eutectople heat Wide water Burner door

pass e changer surface passageways insulation

constructed from

homogeneous special

gray cast iron

Technical ata

4VITOROND 200, VD2

Technical data*1

Boiler model VD2- 320 380 440 500 560 630 700 780 860 950 1080

Input (oil)*1 MBH 1255 1490 1726 1961 2196 2471 2745 3059 3373 3727 4236

kW 368 436 506 574 643 724 804 896 988 1091 1241

Input (gas)*1 MBH 1300 1544 1787 2031 2275 2559 2843 3168 3493 3860 4387

kW 381 452 523 595 666 750 833 928 1023 1130 1285

Output (oil/gas)*2 MBH 1110 1319 1526 1732 1941 2183 2425 2699 2976 3288 3738

kW 325 387 447 508 569 640 711 791 872 963 1095

Combustion efficiency (oil) % 88.1 88.0 88.0 87.9 87.8 87.8 87.7 87.6 87.5 87.4 87.3

Combustion efficiency (gas) % 85.5 85.4 85.4 85.3 85.2 85.1 85.1 85.0 84.9 84.8 84.6

Thermal efficiency (oil) % 88.0 88.0 88.0 88.0 88.0 87.9 87.9 87.9 87.9 87.8 87.8

Thermal efficiency (gas) % 85.4 85.4 85.4 85.3 85.3 85.3 85.3 85.2 85.2 85.2 85.2

Number of cast iron sections 9 10 11 12 13 14 15 16 17 18 19

Cast iron block dimensions

Length

Width

Height

inches

1450

40½

1030

45¼

1150

1580

40½

1030

45¼

1150

1710

40½

1030

45¼

1150

1840

40½

1030

45¼

1150

77½

1970

40½

1030

45¼

1150

82½

2100

40½

1030

45¼

1150

2230

40½

1030

45¼

1150

2360

40½

1030

45¼

1150

2490

40½

1030

45¼

1150

103

2620

40½

1030

45¼

1150

108

2750

40½

1030

45¼

1150

Cast iron section dimensions

Front section (with combustion

chamber door)

Intermediate section

Rear section (with flue gas

collar)

inches

45¼ x 40½ x 10¾

1150 x 1030 x 270

45¼ x 36¼ x 5

1150 x 920 x 125

45¼ x 36¼ x 9

1150 x 920 x 290

Dimensions (with insul. jacket)

Total length

Total width with NR2 control

(side-mounted)

Total width with ekamatik

(side-mounted)

Total width with KR control

(side-mounted)

Total height

inches

58¾

1490

49¼

1250

52¾

1340

54¾

1390

50¾

1290

63¾

1620

49¼

1250

52¾

1340

54¾

1390

50¾

1290

68¾

1750

49¼

1250

52¾

1340

54¾

1390

50¾

1290

73¾

1870

49¼

1250

52¾

1340

54¾

1390

50¾

1290

78¾

2000

49¼

1250

52¾

1340

54¾

1390

50¾

1290

83¾

2130

49¼

1250

52¾

1340

54¾

1390

50¾

1290

2260

49¼

1250

52¾

1340

54¾

1390

50¾

1290

93¾

2380

49¼

1250

52¾

1340

54¾

1390

50¾

1290

98¾

2510

49¼

1250

52¾

1340

54¾

1390

50¾

1290

104

2640

49¼

1250

52¾

1340

54¾

1390

50¾

1290

108¾

2760

49¼

1250

52¾

1340

54¾

1390

50¾

1290

Weight

Front section (with combustion

chamber door)

Intermediate section

Rear section (with flue gas

collar)

Cast iron heat exchanger block

Overall weight

complete with insulation

lbs

529

240

353

160

507

230

3748

1700

3924

1780

529

240

353

160

507

230

4100

1860

4299

1950

529

240

353

160

507

230

4453

2020

4652

2110

529

240

353

160

507

230

4762

2160

4982

2260

529

240

353

160

507

230

5115

2320

5335

2420

529

240

353

160

507

230

5423

2460

5666

2570

529

240

353

160

507

230

5776

2620

6019

2730

529

240

353

160

507

230

6085

2760

6349

2880

529

240

353

160

507

230

6437

2920

6702

3040

529

240

353

160

507

230

6790

3080

7070

3210

529

240

353

160

507

230

7143

3240

7429

3370

*1 Input ratings are based on ANSI Z21.13a*CSA 4.9a-2005 - Gas Fired Steam and Hot Water Boilers; CSA B140.7-05 - Oil Burning

Equipment - Steam and Hot Water Boilers; CSA B140.0-03 - Oil Burning Equipment - General Requirements; UL 726 - 7th ed. - Oil-Fired

Boiler Assemblies; and UL 795 - Commercial Industrial Gas Heating Equipment.

*2 Output ratings are based on the IBR BTS-2000 “method to determine efficiency of commercial space heating boilers”.

Technical ata

VITOROND 200, VD2 5

Technical data

Boiler model VD2- 320 380 440 500 560 630 700 780 860 950 1080

Boiler water content USG

ltr

247

275

303

331

359

102

387

110

415

117

443

124

471

132

499

139

527

Ma . boiler temperature*2

(= fixed high limit)

°F

°C

248

120

248

120

248

120

248

120

248

120

248

120

248

120

248

120

248

120

248

120

248

120

Ma . allow. operating

pressure*3 psig 75 75 75 75 75 75 75 75 75 75 75

Boiler connections

Boiler supply and return

Safety supply*4

Safety return*4

rain valve

inches

2½

Heating surface area

Flue gas side ft.2

m2170

15.8

196

18.2

212

19.7

232

21.5

254

23.6

274

25.5

296

27.5

317

29.5

339

31.5

358

33.3

380

35.3

Water side ft.2

m298

9.1

109

10.1

120½

11.2

131

12.2

142

13.2

153

14.2

165

15.3

175

16.3

187

17.4

198

18.4

209

19.4

Flue gas*5

– Temperature (gross)*6

– Flue gas mass flow rate

With minimum heating input

and a 2-stage burner

(operation of stage 1)

– Temperature

– Flue gas mass flow rate at

minimum input rate

°F

°C

lbs/h

kg/h

°F

°C

lbs/h

kg/h

374

190

1301

590

266

130

710

322

374

190

1598

725

266

130

842

382

374

190

1854

841

266

130

974

442

374

190

2081

944

266

130

1109

503

374

190

2337

1060

266

130

1241

563

374

190

2601

1180

266

130

1398

634

374

190

2897

1314

266

130

1552

704

374

190

3196

1450

266

130

1730

785

374

190

3527

1600

266

130

1907

865

383

195

3825

1735

275

135

2110

957

383

195

4277

1940

275

135

2394

1086

Boiler standby loss based on

max. heating input and hot

water supply and return

temperatures of 167 / 140°F

75 / 60 °C

% 0.40 0.38 0.35 0.32 0.31 0.29 0.28 0.27 0.26 0.25 0.24

Vent pipe collar outer ∅* in

300

Flue gas resistance “w.c. 0.20 0.35 0.51 0.67 0.75 0.83 1.10 1.54 1.93 1.77 2.28

- at upper end of rated input mbar 0.5 0.9 1.3 1.7 1.9 2.1 2.8 3.9 4.9 4.5 5.8

Required flue draft

Category I

“w.c.

Positive pressure

Category III

“w.c.

0.08

*1 Inch dimensions are rounded to the nearest ¼”.

*2 The maximum supply operating temperature (= max. adjustable high limit) lies approx. 2 °F / 15°C below the fixed high limit setting.

*3 May be less in some Canadian provinces.

*4 Connections for boiler connection kit (standard equipment).

*5 Combustion results are based on 13.0% CO2with fuel oil #2 and 10% CO2with natural gas, as well as

a system supply temperature of 16 °F / 5 °C, and a system return temperature of 140 °F / 60 °C.

*6 Measured flue gas temperature with a combustion air temperature of 68 °F / 20 °C and a boiler water temperature of 1 6 °F / 80 °C.

* Vent pipe collar diameter does not automatically indicate vent/chimney size. See page 13 for details.

"The combustion burner head material must be suitable for temperatures of at least 932 °F / 500 °C.

"Vitorond 200, VD2-950 and VD2-1080 boiler sizes have unique characteristics, including differences in insulation jacket and dimensions.

"For information regarding other Viessmann System Technology componentry, please reference documentation of respective product.

Technical ata

6VITOROND 200, VD2

Legend

B Boiler drain ¾”

BWR Boiler water return

BWS Boiler water supply

CO Clean-out opening

FGC Flue gas collar

SG Sight glass

a 10½” / 270 mm

b 5” / 125 mm

c 11½” / 290 mm

d 5½” / 140 mm

e 4” / 100 mm

Burner Installation

The burner must be fitted to the burner

plate; installations direct to the boiler

door are not feasible.

Viessmann supplies a pre-drilled end

burner plate in accordance with the

supplied burner dimensions.

Note

For mounting burners with blast tube

diameters of 180 mm / 7” to

280 mm / 11”, the door insulation

(refractory material) can be cut to the

required size.

The blast tube must protrude from the

thermal insulation on the boiler door.

FGC

BWS

Total length

Length

Total width

Width

Total height

B BWR CO

50¾”/1290 mm

41”/1040 mm 33¼”/845 mm

22¾”/580 mm

abc

Viessmann North America offers the

side-mounted control option only. Refer to

the side-mounted control dimension on

page 4.

Attention

580 mm/22 7/8”

845 mm/33 1/4”

450 mm/17 3/4”

130 mm/5”

180 mm/7”

Technical ata

Legend

TCP Additional temperature control port, ½”

AQW Aquastat well tapping, ½”

BWR Boiler water return

BWS Boiler water supply

ACP Additional control port, ½” (pressure gage)

S1Return temperature sensor port

S2Boiler pump temperature sensor, ½”

RWE Return water elevation, 2½”

SR Safety return - connection to precharged

membrane expansion tank

SS Safety supply - connection to pressure relief valve

Air Vent

BWS

AQW

ACP TCP

BWS

SS/RWE LWCO SS/RWE

BWR

SR/RWE

BWR

31½” / 800 mm 15¾” / 400 mm

25¼” / 640 mm

9½” / 240 mm

15¾” / 400 mm

”

8¼” / 210 mm

”

15¾” / 400 mm

VITOROND 200, VD2 7

Boiler Connection Kit (Standard Equipment)

consisting of boiler supply and return header

Boiler supply header

Boiler return header (top view)

Low Temperature Protection

Boiler model VD2- 320 380 440 500 560 630 700 780 860 950 1080

30% Boiler Flow Package Ø” 1½ 1½ not applicable

100% Boiler Flow Package Ø” 3 4 4 5 5 6

Low temperature protection packages from

Viessmann are required for Vitorond 200

boilers. A 30% Boiler Flow Package is

typically utilized in single-boiler installations.

100% Boiler Flow Packages are utilized in

single- and multiple-boiler installations.

Selection of the correct package depends on

the characteristics of the heating system

and the degree of control necessary to

protect the boiler. Contact Viessmann for

assistance.

Technical ata

Boiler supply header

Boiler return header

Boiler

supply

connection

Boiler

return

connection

Boiler supply header

Boiler return header

Boiler

supply

connection

Boiler

return

connection

8VITOROND 200, VD2

30% Boiler Flow Package

The 30% boiler flow package consists of:

H1 boiler pump

H2 ball valves

H1 flow check valve

Low water cut-off

(standard equipment)

Boiler shunt pump for return water

temperature elevation

Flow check valve

Location of Honeywell aquastat

(to control boiler pump)

Location of sensor

(installed in stainless steel well)

All boiler piping field supplied.

100% Boiler Flow Package

The 100% boiler flow package consists of:

H1 3-way mixing valve

H1 actuator

H1 boiler pump

Boiler pump

3-way mixing valve

Low water cut-off

(standard equipment)

Location of sensor

(installed in stainless steel well)

All boiler piping field supplied.

It is essential that the heating system

designer review the sizing of all pumps

including the boiler pump normally supplied

with the 100% Boiler Flow Package to

verify that all pumps in the system will

operate correctly. The responsibility for the

distribution system design, including all

circulation pumps, remains with the system

designer.

IMPORTANT

Technical ata

35½” / 900 mm

43¼” / 1100 mm

4” /

100 mm

2” / 50 mm

>=4” / 100 mm

4” /

100 mm

5½” /

140 mm

39½” / 19¾” /

500 mm

19¾” /

500 mm

8” / 200 mm

1000 mm

VITOROND 200, VD2 9

Boiler Base

The boiler must be installed on a levelled base or foundation, which must be

designed to carry the entire weight of the boiler, water fill, burner and attached

piping. To ease the installation of the individual sections, angle-iron or flat steel

may be incorporated into the concrete foundation. Surface width of steel strips

should be 4” / 100 mm.

Boiler

model

VD2-

320

VD2-

380

VD2-

440

VD2-

500

VD2-

560

VD2-

630

VD2-

700

VD2-

780

VD2-

860

VD2-

950

VD2-

1080

a inches

1140

49¾

1265

54¾

1390

59¾

1515

64½

1640

69½

1765

74½

1890

79¼

2015

84¼

2140

2205

2390

b inches

52¼

1330

57¼

1455

62¼

1580

1705

1830

1955

2080

86¾

2205

91¾

2330

96½

2460

101½

2580

Inch dimensions rounded to the nearest ¼”.

Recommended Minimum Clearances

The combustion chamber door is factory assembled to hinge on the left-hand

side. A right-hand hinge is feasible by rebuilding the door hinge hardware.

Boiler

model

VD2-

320

VD2-

380

VD2-

440

VD2-

500

VD2-

560

VD2-

630

VD2-

700

VD2-

780

VD2-

860

VD2-

950

VD2-

1080

c inches

65¼

1660

70½

1790

75½

1920

80¾

2050

85¾

2180

2310

2440

101¼

2570

106¼

2700

111½

2830

116½

2960

d inches

Dependent on burner model size

Inch dimensions rounded to the nearest ¼”.

Front clearances (dimension “c” above) will allow for easy removal of flue gas

turbulator inserts, as well as for full insertion of bristle brush for heat exchanger

cleaning.

Minimum side clearance of 19¾” / 500 mm

must be maintained for side-mounted KR or

Dekamatik controls.

IMPORTANT

10 VITOROND 200, VD2

Waterside Flow

The Vitorond 200 is designed for closed loop, forced

circulation, hot water heating systems only.

The recommended water flow rate through the Vitorond 200

is based on a temperature difference of between 20°F and

40°F / 11°C and 22°C. When a balancing valve is used for

proper balancing and water flow through the boiler, the valve

should be installed 5 pipe diameters from any fittings and 10

pipe diameters from circulation pumps to allow for laminar

flow.

The consulting engineer or contractor should review the

system design if more balancing valves are required to

properly balance the system.

Viessmann can supply TA (Victaulic) balancing valves upon

request. The balancing should be carried out by a certified

balancing firm prior to boiler start-up. Please contact

Viessmann for your closest certified balancing firm.

V 2-320, V 2-380 and V 2-440

V 2-500, V 2-560 and V 2-630

V 2-700, V 2-780 and V 2-860

V 2-950 and V 2-1080

Recommended Flow Rates

Boiler model VD2- 320 380 440 500 560 630 700 780 860 950 1080

20°F ∆t

40°F ∆t

11°C ∆t

22°C ∆t

GPM

ltrs/s

109

6.9

3.4

130

8.2

4.1

150

9.5

4.7

171

10.8

5.4

191

12.1

6.0

215

108

13.6

6.8

239

119

15.1

7.5

266

133

16.8

8.4

293

147

18.5

9.3

324

162

10.2

369

184

23.2

11.6

"∆t= temperature difference

Note:

This boiler does not require a flow switch.

500

400

300

200

100

10 15 20 30 10050 806040

Pressure rop

Flow Rate

200

160

120

44 66 88 132 176 220 264 352 440

”w.c. mbar

GPM

m3/h

Andere Handbücher für VITOROND 200

Dieses Handbuch passt für folgende Modelle

Andere Viessmann Kessel Handbücher

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