Viessmann Vitodens 200-W System Bedienungsanleitung

VITODENS 200-W

Installation Instructions

For Corgi Registered Heating Engineers

Vitodens 200-W

Type WB2B, 4.8 to 35.0 kW

Wall mounted gas fired condensing boiler

Natural Gas and LPG version

5350 485 GB 08/2007 Please keep these instructions in a safe place

Vitoden 200-W installation 4/9/07 7:27 pm Page 1

Index

Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Appliance dimensions/connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sectional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Statutory requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Boiler position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Flue terminal position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Flue system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Plume kit installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Ventilation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hydraulic connections (typical system designs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Gas and electric supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Electricity supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Integral expansion vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation of boiler

Unpacking the appliance (lifting advice) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Preparing the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Wall mounting bracket installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Installing the boiler and making connections (lifting advice) . . . . . . . . . . . . . . . . . . . . . . . . . 38

Safety discharge connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Condensate connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Flue outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5350 485 GB 08/2007

Vitoden 200-W installation 4/9/07 7:27 pm Page 2

Index

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Combination boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

System boiler - Separate heating and DHW circuits (4 pipes) . . . . . . . . . . . . . . . . . . . . . . . 48

System boiler - Calling up code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

System boiler - Y & S plan systems (2 pipes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

System boiler - Heating only (2 pipes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Routing cables and connecting cylinder sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Filling the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Venting the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Venting the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Checking diaphragm, expansion vessel and system pressure . . . . . . . . . . . . . . 56

Checking the gas type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Gas type conversion (LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Checking the static and supply pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Setting maximum output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Checking the balanced flue system for soundness . . . . . . . . . . . . . . . . . . . . . . . . 61

Check the gas installation for soundness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Flue gas emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Heating system start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Function sequence and possible faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fitting the outer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Benchmark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

For maintenance and spares information see Service instructions 5692 672

5350 485 GB 08/2007

Vitoden 200-W installation 4/9/07 7:27 pm Page 3

Product information

Vitodens 200-W

Type WB2B, 4.8 to 35.0 kW

Set up for operation with natural gas.

Boiler Type GC number

Vitodens 200-W WB2B System, 19kW 41-819-14

Vitodens 200-W WB2B System, 26kW 41-819-15

Vitodens 200-W WB2B Combi, 26kW 47-819-09

Vitodens 200-W WB2B System, 30kW 41-819-16

Vitodens 200-W WB2B Combi, 30kW 47-819-10

Vitodens 200-W WB2B System, 35kW 41-819-17

Vitodens 200-W WB2B Combi, 35kW 47-819-11

Appliance description

The Vitodens 200-W is a fully automatic,

wall hung, fan assisted balanced flue

condensing boiler for use with natural gas

(G20) and LPG. For gas type

conversions see page 63.

The Vitodens 200-W is fully modulating

and provides central heating outputs

between 4.8kW and 35.0kW and

instantaneous hot water outputs

between 4.8kW and 35.0kW.

The appliance always gives priority to

domestic water supply.

Certification details

The Vitodens 200-W is certified to comply

with the requirements of EN 483 and

EN 625 for use in GB and IE (Great

Britain and Ireland) using gas category

2H (G20 with a governed gas supply at

20 mbar (8 in. wg) inlet pressure).

The appliance is designed for use with

sealed primary water systems (only) and

incorporates a circulation pump, diverter

valve assembly, flow switch (combination

boiler only), DHW plate-type heat

exchanger (combination boiler only),

safety valve and CH expansion vessel.

A separate DHW expansion vessel is not

required. Internal frost protection and

an electronic control unit is fitted as

standard equipment and the boiler may

be used with any suitable room

thermostat, cylinder thermostat

and / or time clock in addition to the

optional controls available from

Viessmann.

Asbestos, mercury or CFCs have not

and will not be used in this product.

The appliance classification is either

C13 or C33 depending upon whether

a horizontal or vertical flue terminal is

used.

5350 485 GB 08/2007

Vitoden 200-W installation 4/9/07 7:27 pm Page 4

Safety instructions

Please follow these safety instructions closely to prevent the risk of

accidents and material damage.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

Please note

This symbol warns against the

risk of material damage and

environmental pollution.

Note

Details identified by the word ‘Note’

contain additional information.

Target

These instructions are exclusively

designed for qualified personnel.

• Work on gas equipment must only

be carried out by a CORGI registered

heating engineer.

• Electrical work must comply with

Part P of the building regulations.

• The system must be commissioned by

a CORGI registered heating engineer.

If you notice a smell of gas

Danger

Escaping gas can cause

explosions which may lead

to serious injury.

• Do not smoke. Prevent

naked flames and sparks.

• Do not operate electrical

switches or equipment.

• Ventilate the area by

opening the windows and

doors.

• Close the gas supply

control valve.

• Remove all personnel from

the danger zone.

• Observe the safety

regulations of your gas

supplier, found on the gas

meter.

• Notify your CORGI

registered heating engineer

or TRANSCO on 0800 111

999.

If you smell flue gas

Danger

Flue gas may lead to

life-threatening poisoning.

• Shut down the boiler and

system

• Ventilate the area.

• Close all doors in

unaffected areas.

• Do not operate electrical

switches or equipment.

5350 485 GB 08/2007

Vitoden 200-W installation 4/9/07 7:27 pm Page 5

Safety instructions (cont.)

Working on the system

• Close the main gas shut-off valve

and safeguard against unauthorised

reconnection.

• Isolate the system from the electricity

power supply, check that it is no longer

‘live’ and safeguard the electricity

supply against unauthorised

reconnection.

Please note

Electronic modules can be

damaged by electro-static-

discharges. Touch earthed

objects, such as heating or

water pipes, to discharge

static loads ensuring any

appropriate electrical safety

steps have been taken in

advance.

Repair work

Please note

Repairing components which

fulfil a safety function can

compromise the safe

operation of your heating

system. Replace faulty

components only with original

Viessmann spare parts.

Ancillary components

Please note

Parts which have not been

tested together with the

heating system can

compromise its function.

Installing non-authorised

components and non-

approved modifications/

conversions can compromise

safety and may invalidate the

appliance warranty. For

replacements, use only

original spare parts from

Viessmann or those which

are approved by Viessmann.

5350 485 GB 08/2007

Vitoden 200-W installation 4/9/07 7:27 pm Page 6

Technical Specification

General Specifications and Performance Data.

5350 485 GB 08/2007

Vitodens 200-W WB2B

Appliance Combi 26 kW Combi 30 kW Combi 35 kW

Mode Unit

Rated Central heating Output

Tf/Tr 50/30 ºC (condensing) KW 6.5 to 26.0 8.8 to 30.0 8.8 to 35.0

Tf/Tr 80/60 ºC (non condensing) KW 5.9 to 24.1 7.9 to 27.8 7.9 to 32.2

Rated Central Heating Input (net) KW 6.2 to 24.7 8.3 to 28.5 8.3 to 33.0

Rated Central Heating Input (gross) KW 6.9 to 27.4 9.2 to 31.1 9.2 to 36.6

Domestic Hot Water Output range KW 5.9 to 26.0 7.9 to 30.0 7.9 to 35.0

Domestic Hot Water Input (net) KW 6.1 to 27.1 8.2 to 31.3 8.2 to 36.5

Maximum gas rate (CH mode) m3/h 2.61 3.01 3.49

Maximum gas rate (DHW mode) m3/h 2.87 3.31 3.86

Seasonal efficiency (SEDBUK) % 90.0 90.0 90.0

SEDBUK rating A

Noxclassification Class 5

DHW performance @ 35ºC temp rise l/min 10.7 12.3 14.3

DHW temperature range ºC 10 to 57

Maximum mains water inlet pressure bar 10

Minimum mains water inlet pressure

for max DHW flow rate bar 1

Minimum mains water inlet pressure

for operation bar 0.5

Minimum DHW flow rate for operation

l/min 3

Minimum CH system pressure - cold bar 1

Maximum CH system pressure - hot bar 2.5

CH flow temperature ºC 30 to 80

Integral expansion vessel capacity ltr 10

Integral expansion vessel pre-charge

pressure bar 0.75

Max CH system water content using

fitted expansion vessel @ 0.75 bar 125

and 80ºC ltr

Total water capacity ltr 7.8 8.2 8.2

Lift weight kg 46 48 48

Total weight (incl packaging) kg 51 53 53

Electricity supply 230v, 50Hz

Internal fuse A 6.3

Maximum power consumption W 95 115 115

Water protection rating IP x4D

Inner flue duct diameter mm 60

Outer flue duct diameter mm 100

Gas council number 47-819-09 47-819-10 47-819-11

Product ID CE-0085 BR 0432

Vitoden 200-W installation 23/9/07 8:26 pm Page 7

5350 485 GB 08/2007

Technical Specification

General Specifications and Performance Data.

Vitodens 200-W WB2B

Appliance System 19 kW System 26 kW System 30 kW System 35 kW

Mode Unit

Rated Central Heating Output

Tf/Tr 50/30 ºC (condensing) KW 4.8 to 19.0 6.5 to 26.0 8.8 to 30.0 8.8 to 35.0

Tf/Tr 80/60 ºC (non condensing) KW 4.3 to 17.5 5.9 to 24.1 7.9 to 27.8 7.9 to 32.2

Rated Central Heating Input (net) KW 4.5 to 17.9 6.2 to 24.7 8.3 to 28.5 8.3 to 33.0

Rated Central Heating Input (gross) kW 5.0 to 19.9 6.9 to 27.4 9.2 to 31.1 9.2 to 36.6

Maximum gas rate m3/h 1.89 2.61 3.01 3.49

Seasonal efficiency (SEDBUK) % 90.1 90.1 90.1 90.1

SEDBUK rating A

Noxclassification Class 5

Minimum CH system pressure - cold bar 1

Maximum CH system pressure - hot bar 2.5

CH flow temperature ºC 30 to 80

Integral expansion vessel capacity ltr 10

Integral expansion vessel pre-charge

pressure bar 0.75

Max CH system water content using

fitted expansion vessel @ 0.75 bar ltr 125

and 80ºC

Total water capacity ltr 7.2 7.8 8.2 8.2

Lift weight kg 43 45 47 47

Total weight (incl packaging) kg 48 50 52 52

Electricity supply 230v, 50Hz

Internal fuse A 6.3

Maximum power consumption W 85 95 115 115

Water protection rating IP x4D

Inner flue duct diameter mm 60

Outer flue duct diameter mm 100

Gas council number 41-819-14 41-819-15 41-819-16 41-819-17

Product ID CE-0085 BR 0432

Vitoden 200-W installation 4/9/07 7:27 pm Page 8

Appliance dimensions/connections

5350 485 GB 08/2007

Heating flow Rp 3/4" to 22mm Cu

DHW Rp 1/2" (combi boiler)

to 15mm Cu

Cylinder flow G 3/4" (boiler)

to 15mm Cu

Gas Connection 1/2" to 15mm Cu

Cold water Rp 1/2" (combi boiler) to

15mm Cu

Cylinder return G 3/4" (boiler) to

|15mm Cu

Heating return Rp 3/4" to 22mm Cu

Fill & drain valve

Condensate discharge pipe

Vitoden 200-W installation 4/9/07 7:27 pm Page 9

5350 485 GB 08/2007

Installation clearances

The following minimum clearances (mm) must be maintained for installing

and maintaining the appliance.

Behind a cupboard door.

Space required for servicing.

Vitoden 200-W installation 4/9/07 7:27 pm Page 10

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