Viessmann VITROND 200 Bedienungsanleitung

VITOROND 200

Installation instructions

for heating engineers

VitorondĂ200

typeĂVD2, 320 to 1080 kW

Oil/Gas fired boilers

5862Ă444ĂGB 2/2003

Safety instructions

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety regulations

Installation, initial start-up, inspection,

maintenance and repairs must only

be carried out by a competent person

(heating engineer/installation

contractor).

Observe all current safety regulations

as defined by DIN, EN, DVGW, TRGI,

TRF and VDE or locally applicable

standards.

See also the safety instructions sheet

in the Vitotec technical documentation

folder.

Before working on the equipment/

heating system, isolate the mains

electrical supply (e.g. by removing a

separate mains fuse or by means of

a mains electrical isolator) and

safeguard against unauthorised

reconnection.

When using gas as fuel, also close

the main shut-off valve and safeguard

against unauthorised re-opening.

Work on gas equipment

This must only be carried out by an

approved contractor.

Please observe all commissioning

work for gas installations specified

acc. to TRGI or TRF, or local

regulations.

¨ĂSafety instruction

In this instruction manual, this

heading denotes information which

must be observed to prevent

accidents and material losses.

¨This symbol denotes information

which must be observed to

prevent material losses.

5862Ă444ĂGB

Index

Page

Safety instructionsĂ2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

learancesĂ4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boiler section assemblyĂ5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distributor pipe and drain installationĂ13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water pressure testĂ15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Insertion of turbulators and fitting the boiler doorĂ16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating water (primary) connectionĂ17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety connection and testing for leaksĂ18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation of the thermal insulationĂ19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flue gas connectionsĂ22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation of additional thermal insulationĂ23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Burner installationĂ28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important notes on commissioningĂ28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5862Ă444ĂGB

learances

Dimensions inside brackets are minimum clearances

Rated

output

kW 320 380 440 500 560 630 700 780 860 950 1080

a mm 1660 1790 1920 2050 2180 2310 2440 2570 2700 2830 2960

b mm Observe the burner length

5862Ă444ĂGB5862Ă444ĂGB

1000 500 (200)

500 (200)

200 (100)

Boiler section assembly

Please note:

All parts required for the boiler assembly are contained in the boiler

accessory pack.

The boiler body consists of a rear section with fitted flue outlet, a front

section with fitted boiler door and a number of centre sections, subject to

rated output.

ABoiler door

BFront section

CCentre section

DRear section

EFlue outlet

Rated output kW 320 380 440 500 560 630 700 780 860 950 1080

Number of

sections

910 11 12 13 14 15 16 17 18 19

Number of

centre

sections

7 8 9 10 11 12 13 14 15 16 17

5862Ă444ĂGB

AB C D E

Boiler section assembly (cont.)

ANot for the rear section

For all sections:

BClean the hub sealing faces with

solvent.

CApply the enclosed adhesive and

allow to dry for approx. 5 min.

¨ĂSafety instruction

Provide adequate ventilation when

handling the adhesive.

5862Ă444ĂGB

Boiler section assembly (cont.)

For all sections:

AClean the nipples with solvent and apply the enclosed anti-seize agent.

5862Ă444ĂGB

Boiler section assembly (cont.)

Please note:

uring the compression process, draw in only one additional section at the

time to prevent leaks at the hub joints.

Please note:

Maintain the same distance between the individual sections at the top and

bottom. Never secure the sections out of true.

The packing cord prevents the sections being pressed close together. Do not

force the sections together.

5862Ă444ĂGB

Boiler section assembly (cont.)

Please note:

The support timber may be removed after three sections have been

assembled; locate the roll of insulation mat (enclosed with part two of the

thermal insulation) behind the rear section and pull underneath the

assembled sections, as the installation progresses (every two sections),

until it is also located underneath the front section.

5862Ă444ĂGB

Boiler section assembly (cont.)

Rated

output

Number

Anchor rod layout 480Ămm and 610Ămm

sections 12345678910 11 12 13 14 15 16 17 18 19

320 9 480

480

380 10 480

480

440 11 480 480

610

500 12 480 610

610

560 13 480

480

630 14 480

480

610

700 15 480 610

610 480

780 16 480

610 610

610

860 17 480

480

610

480

950 18 480

480

610480

610

1080 19 480 480

610

5862Ă444ĂGB

Plan view

Side view

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