Viessmann PS10 Kurzanleitung
Installation and service instructions
for contractors
VIESMANN
Solar-Divicon and solar pump assembly
Solar-Divicon and solar pump assembly
5838732 GB 2/2019 Please keep safe.
2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
Danger
This symbol warns against the risk of injury.
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for quali-
fied contractors.
■Work on electrical equipment may only be carried
out by a qualified electrician.
■The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for environmental protection
■Codes of practice of the relevant trade associations
■Relevant country-specific safety regulations
Working on the system
■Isolate the system from the power supply (e.g. by
removing the separate fuse or by means of a mains
isolator) and check that it is no longer live.
■Safeguard the system against reconnection.
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing any work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Danger
Hot surfaces can cause burns.
■Before maintenance and service work, switch
OFF the appliance and let it cool down.
■Never touch the hot surfaces of uninsulated
pipes and fittings.
Danger
Floors that are wet, damp or wetted with glycol
based liquids can cause injury due to slipping
and falling.
■Keep the floor clean and dry during installation
and maintenance work.
■Wear non-slip shoes.
Danger
Broken-off fragments of insulation material can
cause death by suffocation if inhaled or swal-
lowed.
■Do not let children play in the installation
room.
■Keep the installation room clean after installa-
tion and maintenance work.
Repair work
!Please note
Repairing components that fulfil a safety func-
tion can compromise the safe operation of the
system.
Replace faulty components only with genuine
Viessmann spare parts.
Safety instructions
Safety instructions
5838732
3
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.
Safety instructions
Safety instructions (cont.)
5838732
4
1. Information Disposal of packaging ............................................................................ 5
Symbols ................................................................................................. 5
Product information ................................................................................ 5
■Versions .............................................................................................. 5
■Components ....................................................................................... 6
2. Preparing for installation Installation information ........................................................................... 10
■Dimensions ......................................................................................... 10
■Installing the locking ring fittings ......................................................... 10
Clearances ............................................................................................. 10
3. Installation sequence Installing the Solar-Divicon .................................................................... 11
■Electrical connections ......................................................................... 13
Installing the solar pump assembly ........................................................ 14
■Flushing and filling the solar thermal system ...................................... 14
■Electrical connections ......................................................................... 15
High limit safety cut-out (accessories) ................................................... 15
Replacing the circulation pump .............................................................. 15
■Pump curves ....................................................................................... 16
■LED on the HE circulation pump ........................................................ 17
4. Parts lists Ordering parts ........................................................................................ 19
Parts list for Solar-Divicon, type PS10 ................................................... 20
Parts list for Solar-Divicon, type PS10, with SDIO/SM1A electronics
module ................................................................................................... 22
Parts list for Solar-Divicon, type PS10, with Vitosolic 100, type SD1 .... 24
Parts for solar pump assembly, type P10 .............................................. 26
Parts list for Solar-Divicon, type PS20 ................................................... 28
Parts list for pump assembly, type P20 .................................................. 30
5. Specification ................................................................................................................ 32
6. Appendix Final decommissioning and disposal ..................................................... 33
7. Keyword index ................................................................................................................ 34
Index
Index
5838732
5
Please dispose of packaging waste in line with statu-
tory regulations.
Symbols
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
Product information
Versions
Solar control unit Circulation pump
Without Vitosolic 100,
type SD1
SDIO/SM1A elec-
tronics module
Multi stage Highly efficient,
with PWM control
Solar-Divicon
PS10 x x x x x
PS20 x — — — x
Information
Disposal of packaging
5838732
Information
6
Solar control unit Circulation pump
Without Vitosolic 100,
type SD1
SDIO/SM1A elec-
tronics module
Multi stage Highly efficient,
with PWM control
Solar pump assembly
P10 x — — x x
P20 x — — — x
Components
■Pre-assembled and sealed valve and safety assem-
bly
■Flow rate indicator (see page 8) for checking the
solar thermal system during commissioning and
operation
■Ball valve with integrated check valve in flow and
return lines
■Drain & fill valve
■Air separator (see page 9)
■Shut-off valve (adjusting screw above the flow rate
indicator, see page 8)
■Solar control unit, subject to version
Information
Product information (cont.)
5838732
Information
7
E
A
E
D
C
P
N
K
F
H
F
M
C
G
E
L
C
G
K
F
H
C
G
E
L
B
FL RT
C
O
O
Fig. 1
ASolar-Divicon
BSolar pump assembly
CThermometer
DSafety assembly
ECirculation pump
FShut-off valves
GNon-return valves
HShut-off valve
KDrain valve
LFlow indicator
MAir separator
NFill valve
OExpansion vessel connection
RT Return
FL Flow
Information
Product information (cont.)
5838732
Information
8
Function of the shut-off and non-return valves
Left Flow line
Right: Return line
Operating position
Vertical position
45° 90°
Filling/flushing
FL ball valve rotated clockwise by 45°
RT ball valve rotated clockwise by 90°
45° 45°
Drain outlet
Rotated clockwise by 45°
90° 90°
Closed
Rotated clockwise by 90°
Shut-off valve and flow rate indicator
A
B
1 2
4
3
Fig. 2
AShut-off valve (adjusting screw)
1 Flushing
2 Draining
3 Flow rate regulation
4 Operating position (depicted in the diagram)
BFlow indicator
Checking the flow rate at the top edge of the float
20
5
15
25
10
35
30
l/min
Fig. 3
Information
Product information (cont.)
5838732
Information
9
Air separator
B
A
Fig. 4
AAir vent valve
BHose connection
Information
Product information (cont.)
5838732
Information
10
Dimensions
Solar-Divicon
250
346
186
415
490
505
66
75 100
Fig. 5
Solar pump assembly
150
174
415
490
186
75
66
Fig. 6
Installing the locking ring fittings
■All pipes must be cut at right angles and deburred.
■Insert support sleeves into pipework.
■Push the union nut and the locking ring onto the
pipes and lightly lubricate the threads with oil.
■Push the pipe into the locking ring fitting as far as it
will go.
■Initially tighten union nut by hand, then tighten with
an open-ended spanner by a further ¾ revolution.
■Never fit annealed copper pipes onto the locking ring
fittings.
Clearances
Solar pump assembly to the right of the Solar-Divi-
con
Solar pump assembly to the left of the Solar-Divi-
con
PS10
PS20
P10
P20
300
900
200
PS10
PS20
P10
P20
900
200 300
Preparing for installation
Installation information
5838732
Installation
Dieses Handbuch passt für folgende Modelle
3
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