Viessmann Vitovent 200-C Kurzanleitung

Installation and service instructions
for contractors
VIESMANN
Air distribution systems
For central mechanical ventilation units
Air distribution systems
5831646 GB 9/2018 Please keep safe.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
Danger
This symbol warns against the risk of injury.
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for quali-
fied contractors.
■Work on electrical equipment may only be carried
out by a qualified electrician.
■The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for environmental protection
■Codes of practice of the relevant trade associations
■All relevant safety regulations as defined by DIN, EN,
DGW, VDE and locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and SVGW
Working on the system
■Isolate the system from the power supply (e.g. at a
separate MCB/fuse or a mains isolator) and check
that it is no longer 'live'.
Note
In addition to the control circuit there may be several
power circuits.
Danger
Contact with live components can result in
severe injuries. Some components on PCBs
remain live even after the power supply has
been switched off.
Prior to removing covers from the appliances,
wait at least 4 minutes until the voltage has
completely dropped out.
■Safeguard the system against reconnection.
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing any work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a safety func-
tion can compromise the safe operation of the
system.
Replace faulty components only with genuine
Viessmann spare parts.
Safety instructions
Safety instructions
5831646

3
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacement, use only spare parts supplied
or approved by Viessmann.
Safety instructions
Safety instructions (cont.)
5831646

4
1. Information Disposal of packaging ............................................................................ 6
Symbols ................................................................................................. 6
Intended use .......................................................................................... 6
Product information ................................................................................ 7
2. Preparing for installation Supply air and extract air ducts ............................................................. 8
■Supply air/extract air ductwork ........................................................... 8
Supply air/extract air valves ................................................................... 9
Air routing between rooms ..................................................................... 9
Air routing between floors ...................................................................... 10
Preventing flow noise and pressure drop .............................................. 10
■Measures against structure-borne noise ............................................ 10
■Silencers ............................................................................................. 10
Thermal insulation of the ductwork ........................................................ 11
Open flue combustion equipment and Vitovent ..................................... 11
Extractor hoods, extracting tumble dryers and the Vitovent .................. 11
Protecting the mechanical ventilation system ........................................ 12
3. Installing outdoor air/
exhaust air ductwork
System diagram - outdoor air/exhaust air .............................................. 13
■For all ventilation units ........................................................................ 13
■For Vitovent 200-C .............................................................................. 15
■For Vitovent 300-C .............................................................................. 16
Important installation information ........................................................... 16
Wall duct with weather grille .................................................................. 17
Wall duct with bird guard ....................................................................... 18
Outdoor and exhaust air duct ................................................................ 19
Outdoor and exhaust air add-on ............................................................ 21
Compact outdoor air or exhaust air duct ................................................ 22
Roof outlet with removable cowl ............................................................ 23
Roof outlet with bird guard ..................................................................... 23
4. Installing supply air/
extract air header
System diagram for supply air/extract air header .................................. 24
Installing the iris diaphragm ................................................................... 25
5. Installing modular supply
air/extract air ductwork
Modular flat/round supply air/extract air system diagram ...................... 26
Connecting flat ducts ............................................................................. 27
Connecting round ducts ......................................................................... 28
Air distribution box with silencing function ............................................. 30
■For Vitovent 200-C .............................................................................. 30
■For Vitovent 300-C .............................................................................. 31
■For Vitovent 200-W, 300-W and 300-F ............................................... 32
Air distributors ........................................................................................ 36
■Connecting the 8-way air distributor ................................................... 36
■Distributor connection cover ............................................................... 37
■4-way air distributor ............................................................................ 37
■Connecting the 2-way air distributor ................................................... 38
6. Fitting the supply/extract
air vents
Installation versions, supply air/extract air vents ................................... 42
Floor/wall outlet ...................................................................................... 44
■Wall installation: Dimensions and clearances to wall and floor .......... 44
■Floor installation: Dimensions and clearances to wall and floor ......... 45
■Installing the floor/wall outlet .............................................................. 45
Supply air/extract air vent ...................................................................... 48
Kitchen extract air vent .......................................................................... 48
Vent connection, straight ....................................................................... 49
Wall/ceiling air vent in "flat design" ........................................................ 50
Wall/ceiling air vent in "comfort design" ................................................. 51
7. Commissioning, inspec-
tion, maintenance
Steps - commissioning, inspection and maintenance ............................ 53
Index
Index
5831646

5
8. Commissioning/service
reports
Commissioning report ............................................................................ 72
Example of commissioning report .......................................................... 73
9. Final decommissioning of
the ventilation system
Final decommissioning and disposal ..................................................... 74
10. Keyword index ................................................................................................................ 75
Index
Index (cont.)
5831646

6
Please dispose of packaging waste in line with statu-
tory regulations.
DE: Use the disposal system organised by
Viessmann.
AT: Use the ARA statutory disposal system (Altstoff
Recycling Austria AG, licence number 5766).
CH: Packaging waste is disposed of by the HVAC
contractor.
Symbols
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
The steps in connection with commissioning, inspec-
tion and maintenance are found in the "Commission-
ing, inspection and maintenance" section and identified
as follows:
Symbol Meaning
Steps required during commissioning
Not required during commissioning
Steps required during inspection
Not required during inspection
Steps required during maintenance
Not required during maintenance
Intended use
Ventilation systems are intended solely for installation
and operation in compliance with DIN 1946-6, with due
attention paid to the associated installation, service
and operating instructions. Ventilation systems are
intended exclusively for controlled mechanical ventila-
tion.
Information
Disposal of packaging
5831646
Information

7
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than mechanical ventilation of living spaces shall be
deemed inappropriate.
Any usage beyond this must be approved by the man-
ufacturer in each individual case.
Incorrect usage or routing of the ventilation system is
prohibited and results in an exclusion of liability. Incor-
rect usage also occurs if the components in the venti-
lation system are modified from their intended function.
Note
The ventilation systems are intended exclusively for
domestic use.
Product information
Note
For the routing of an air distribution system, a routing
plan is required, which should take into account air
flow rates, pressure drops and noise distribution. Rout-
ing an air distribution system without prepared engi-
neering plans can lead to irresolvable distribution sit-
uations.
Outdoor air/exhaust air ductwork
Via the outdoor air/exhaust air ductwork, the outdoor
air is fed into the ventilation unit and the exhaust air is
routed out of the building. The ductwork comprises
thermally insulated pipes and bends made of EPP and
metal, silencers and outside air/exhaust air apertures.
On the supply and extract air side, the headers con-
nect the ventilation unit with the air distributors.
Modular flat/round supply air/extract air ductwork
The modular flat/round ductwork is used to distribute
the supply air and to collect the extract air. The low
installed height of the flat ducts makes routing on the
sub floor level possible. The components have an air-
tight connection. The round duct is also suitable for
routing in concrete.
The modular design of the air distribution system
means it can be combined in many ways using the
round and flat duct components. This gives you the
flexibility to adapt the installation situation as required.
The distributors can be central or decentralised.
Various air distributors are available for routing the
ductwork on the supply and extract air sides. Some of
these air distributors are fitted with a silencing function.
The supply air flow rates are adjusted by the use of
restrictor elements (flat and round).
Information
Intended use (cont.)
5831646
Information

8
The air is distributed from the ventilation unit to the liv-
ing spaces (supply air), and from wet areas to the ven-
tilation unit (extract air) via the modular flat/round sup-
ply air and extract air ductwork.
Elements of the supply air/extract air ductwork
■Various air distributors
■Round ducts
■Flat ducts
■Connecting elements
■Silencers
■Various air outlets
Position air distribution boxes and 2-way air distribu-
tors near the ventilation unit.
Route supply air and extract air ducts directly from the
relevant air distributors to the individual rooms.
Installation information
■Danger
Sharp edged metal parts can cause cuts.
Wear safety gloves during installation.
■In order to avoid complicated duct runs, install the
ventilation ductwork prior to installing the central
heating, water and waste water services.
■Ducts must not sag, to prevent condensate accumu-
lating.
■Contamination must not enter the ductwork.
■Lubricating paste is required to assemble the compo-
nents. Only use lubricating paste intended for EPDM.
Supply air/extract air ductwork
Vitovent 200-C/200-W/300-C/300-F/300-W
A
B
F
E
C
D
O
H
PG
K
L
N
M
R
Fig. 1
ALiving room or bedroom
BKitchen or bathroom/WC
CExhaust air
DOutdoor and exhaust air duct
EOutdoor air
FVentilation unit
GEPP pipe
HExtract air
KRound duct connection piece
LFlat duct connection piece
MFlat duct
NRound duct
O8-way air distributor
PSupply air
RModular air distribution box
Preparing for installation
Supply air and extract air ducts
5831646
Installation

9
Vitovent 200-C/300-C
B
A
M
D
F
N
H
L
G
C
E
G
G
K
Fig. 2
ALiving room or bedroom
BInstallation room
CExhaust air
DOutdoor and exhaust air duct
EOutdoor air
FVentilation unit
GEPP pipe
HExtract air
KRound duct connection piece
LFlat duct connection piece
MAir distribution box
NSupply air
Supply air/extract air valves
■Arrange the supply air and extract air valves in the
room geometry so that the air is routed as directly as
possible between rooms that are ventilated and
those from which air is extracted. At the same time,
ensure as broad a flow pattern as possible through
the entire room.
■Max. distance to the ceiling in the case of wall
mounting: 300 mm
Air routing between rooms
■Create an interconnected room air supply between
the rooms to be ventilated and those from which air
is to be extracted.
■For this, a gap under doors into the apartment is suf-
ficient. The correlation between gap height and air
flow rate is shown in DIN 1946-6 (see technical
guide).
■Where internal doors are tightly sealed, provide on-
site noise attenuated overflow vents in the internal
walls or in part of the door.
Preparing for installation
Supply air and extract air ducts (cont.)
5831646
Installation

10
For routing air between different floors, an iris dia-
phragm is installed in the riser. The zinc-plated steel
iris diaphragm adjusts the air flow rates.
Preventing flow noise and pressure drop
■Install air distribution boxes close to the ventilation
unit.
Maximum length of supply air and extract air ducts
between the ventilation unit and the air distribution
box: 5 m
■Symmetrical layout of the supply air and extract air
ducts
■Short runs, few bends
■In areas where greater attenuation is required, install
one silencer (accessories) each in the supply and
extract air ducts between the air distribution box and
ventilation unit.
■In areas where greater attenuation is required, pro-
vide additional silencers between adjacent living
rooms, bedrooms and toilets.
■To reduce the pressure drop in ducts, fit central ris-
ers/downpipes with EPP pipe DN 160 or DN 180
where appropriate.
Measures against structure-borne noise
The ventilation units have sound-absorbing adjustable
feet or rubber washers to counteract structure-borne
noise transmission. Therefore, if appliances are moun-
ted on concrete or screed floors and solid walls, no
additional measures need be taken.
When a unit is installed on wooden ceilings, we recom-
mend additionally insulating it against vibration by
means of a concrete slab or anti-vibration mounts.
Never position the ventilation unit in the centre of a
ceiling if the ceiling is constructed with wooden beams.
Note
This also applies when using a mounting base (acces-
sories).
Silencers
Silencer, round, flexible
1100
a
b
Fig. 3
Dimensions, silencer, round: Packing density
50 mm
Connection Dimensions in mm
a b
DN 125 125 224
DN 160 160 250
DN 180 180 280
Dimensions, silencer, round: Packing density
25 mm
Connection Dimensions in mm
a b
DN 160 160 200
DN 180 180 224
Silencer, flat, impact-resistant version
175
500
360
175
49
52
20 20
Fig. 4
Preparing for installation
Air routing between floors
5831646
Installation
Dieses Handbuch passt für folgende Modelle
6
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