Vollrath Stoelting F231-I3 Bedienungsanleitung

A VOLLRATH® DIVISION

Model F231-I3 & F231-I3-2X

Operator’s Manual

513710 Rev.3

2 F231 OPERATOR’S MANUAL 513710 REV.3

Section 1: Introduction

MAINTENANCEPARTS TROUBLESHOOTING OPERATION INTRODUCTION

A VOLLRATH® DIVISION

This manual provides basic information about the machine. Instructions and suggestions are given covering its operation

and care. This manual follows the guidance set forth in the following industry standards: ANSI Z535.6, ASTM F760-93,

ASTM F1827-13, FDA Food Code.

The illustrations and speciﬁcations in this manual are not binding in detail. We reserve the right to make changes to the

machine without notice, and without incurring any obligation to modify or provide new parts for machines built prior to

date of change.

DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely

and are thoroughly understood. If problems develop or questions arise in connection with installation, operation, or ser-

vicing of the machine, contact Stoelting White Glove Service.

Stoelting Foodservice Equipment

502 Highway 67

Kiel, WI 53042-1600

U.S.A.

White Glove Service Network

Phone: 888.319.9549

stoeltingfoodservice.com

513710 REV.3 F231 OPERATOR’S MANUAL 3

Section 1: Introduction

MAINTENANCE PARTSTROUBLESHOOTINGOPERATION

INTRODUCTION

This manual is divided into the following ﬁve sections:

A. Consistency Adjustment

B. Daily Procedures - Night

C. Daily Procedures Morning

MAINTENANCE

A. Auger Shaft & Front Door Parts

PARTS

A. Troubleshooting Flow Charts

TROUBLESHOOTING

A. Empty the Freezing Cylinders - Start here if cleaning a machine with mix in it

B. Disassemble Parts - Start here if cleaning an empty machine

C. Cleaning Disassembled Parts

D. Cleaning the Machine

E. Assembling the Machine

F. Sanitizing

G. Freeze Down

H. Brushes for Cleaning

I. Lubrication Points

OPERATION

A. Parts of the Machine

B. Speciﬁcations

INTRODUCTION

4 F231 OPERATOR’S MANUAL 513710 REV.3

Section 1: Introduction

MAINTENANCEPARTS TROUBLESHOOTING OPERATION INTRODUCTION

A. Parts of the F231-I3 Machine (F231-I3-2X Shown)

IntelliTec3™

Freezing Cylinder

Hopper

IntelliTec3™ Touchpad

Front Door

Spigot Handle

The F231 has two physical designs: the slimline and the large capacity hopper. Operating instructions for the two versions

are identical.

This manual shows large capacity hopper style.

513710 REV.3 F231 OPERATOR’S MANUAL 5

Section 1: Introduction

MAINTENANCE PARTSTROUBLESHOOTINGOPERATION

INTRODUCTION

19 1/8"

15 1/2"

31 3/8"

58 1/8"

20"

52 1/2"

28"

B. F231-I3 Speciﬁcations (Slimline)

Model F231-I3

Dimensions Machine as shipped

width 19-1/4’’ (48,9 cm) 32’’ (81,3 cm)

height 58-1/4’’ (148,0 cm) 60’’ (152,4 cm)

depth 28’’ (71,1 cm) 39’’ (99,1 cm)

Weight 400 lbs (181,4 kg) 494 lbs (224,0 kg)

Electrical 60Hz A/C

1 PH, 208-240 VAC

60Hz W/C

1 PH, 208-240 VAC

60Hz A/C

3 PH, 208-240 VAC

60Hz W/C

3 PH, 208-240 VAC

running amps 12A 12A 10A 10A

connection type NEMA 6-20P NEMA 6-20P NEMA L15-20P NEMA L15-20P

International Option 50Hz A/C - 1 PH, 220-240 VAC

Compressor 12,000 Btu/hr

Drive Motor Two - 3/4 hp

Air Flow Air cooled units require 3” (7,6 cm) air space on both sides

Plumbing Fittings Water cooled units require 1/2” N.P.T. water and drain ﬁttings.

Maximum water pressure of 130 psi. Minimum water ﬂow rate of 3 GPM. Ideal EWT of 50°-70°F

Hopper Volume Two - 3 gallon (11,35 liters)

Freezing Cylinder

Volume Two - 0.85 gallon (3,22 liters)

6 F231 OPERATOR’S MANUAL 513710 REV.3

Section 1: Introduction

MAINTENANCEPARTS TROUBLESHOOTING OPERATION INTRODUCTION

20 5/8"

57 3/4"

33 3/4"

47 1/4"

30"

25 5/8"

21 5/8"

C. F231-I3-2X Speciﬁcations (Large Capacity Hopper)

Model F231-I3-2X

Dimensions Machine as shipped

width 25-5/8’’ (65,1 cm) 40-1/4’’ (102,2 cm)

height 57-3/4’’ (146,7 cm) 64-1/2’’ (163,8 cm)

depth 33-3/4’’ (85,7 cm) 33-1/4’’ (84,5 cm)

Weight 640 lbs (290,2 kg) 730 lbs (331,1 kg)

Electrical 60Hz A/C

1 PH, 208-240 VAC

60Hz W/C

1 PH, 208-240 VAC

60Hz A/C

3 PH, 208-240 VAC

60Hz W/C

3 PH, 208-240 VAC

running amps 13.5A 12A 11.5A 11.5A

connection type NEMA 6-20P NEMA 6-20P NEMA L15-20P NEMA L15-20P

International Option 50 Hz A/C - 1 PH, 220-240 VAC 50 Hz A/C - 3 PH, 380-415 VAC

Compressor Freezing Cylinders - 12,000 Btu/hr

Storage - 1,300 Btu/hr Compressor (R-134a)

Drive Motor Two - 3/4 hp

Air Flow Air cooled units require 3” (7,6 cm) air space on both sides

Hopper Volume Two - 5 gallon (18,9 liters)

Freezing Cylinder

Volume Two - 0.85 gallon (3,22 liters)

513710 REV.3 F231 OPERATOR’S MANUAL 7

Section 2: Operation

MAINTENANCE PARTSTROUBLESHOOTING

OPERATIONINTRODUCTION

A. Empty the Freezing Cylinders

Optional: Add Stera Sheen to cool tap water

before adding it to the hoppers to make

cleaning parts easier after disassembly.

NOTE

The machine must be emptied,

disassembled, cleaned and sanitized

every 3 days or per local health code

requirements (whichever is sooner).

NOTE

Start the clean cycle. Press the Left then the Clean

button. Press the Right then the Clean button.

After about 5 minutes, open the spigots to drain the mix.

Stop the clean cycle by toggling the Clean buttons.

Press the Left then the Clean button. Press the Right

then the Clean button.

A.3

Turn both freezing cylinders

o by toggling the Freeze

button.

Press Left then the Freeze

button. Press Right then the

Freeze button.

A.1

Remove the hopper covers and

remove the mix inlet regulators

from the hoppers.

A.2

Fill each hopper with 1 gallon

of cool tap water and start the

clean cycle.

Scrub the hoppers with a

clean brush.

A.4

Open the spigots to drain.

Reﬁll the hoppers with water as

necessary until the water drains

clear.

A.5

The machine is o when the Freeze, Sleep,

and Clean buttons have the plain white

border (not highlighted in green).

NOTE

8 F231 OPERATOR’S MANUAL 513710 REV.3

Section 2: Operation

MAINTENANCEPARTS TROUBLESHOOTING OPERATION INTRODUCTION

Before using the machine for the ﬁrst time, complete

machine disassembly, cleaning and sanitizing

procedures need to be followed. Routine cleaning

intervals and procedures must comply with the local

and state health regulations. Inspection for worn or

broken parts should be made at every disassembly

of the machine. All worn or broken parts should be

replaced to ensure safety to both the operator and the

customer and to maintain good machine performance

and a quality product. Check the wear line on the auger

ﬂights on a regular basis and replace as needed.

B. Disassemble Parts

Auger Flight Wear

Remove all o-rings from

parts by ﬁrst wiping o the

lubrication using a clean

towel. Then squeeze the

o-ring upward to form a

loop. Roll the o-ring out of

the groove.

B.3

Remove the spigot extensions or rosette caps if

installed.

Unscrew the knobs on the front door and remove

the door.

B.1

1. Front Door Disassembly

Stop the clean cycle by

toggling the Clean buttons.

A.6

Remove the front door o-rings

and remove the spigots from the

front door.

B.2

513710 REV.3 F231 OPERATOR’S MANUAL 9

Section 2: Operation

MAINTENANCE PARTSTROUBLESHOOTING

OPERATIONINTRODUCTION

2. Removing Auger

Remove front auger supports and bushings and

remove the augers from the freezing cylinders. As

the augers are being pulled out, remove the plastic

ﬂights with springs.

B.4

Unscrew springs

from the auger

ﬂights.

B.6

Wipe any remaining

lubricant o the hex

end of the auger and

remove the rear seal

and o-ring. Wipe any

remaining lubricant o

the o-ring and auger.

B.5

C. Cleaning Disassembled Parts

Disassembled parts require complete cleaning,

sanitizing and air drying before assembling. Local

and state health codes will dictate the procedure

required. Some state health codes require a four sink

process (pre-wash, wash, rinse, sanitize, air dry), while

others require a three sink process (without the pre-

wash step). The following procedures are a general

guideline only. Consult your local and state health

codes for the procedures required in your location.

Place all parts in 90° to 110°F (32°C to 43°C) mild

detergentwaterandwashthoroughly. Use the brushes

that shipped with the machine to clean all holes in

the front door, ﬂights, mix pickup assembly, etc.

C.1

Rinse all parts with clean 90° to 110°F (32°C to 43°C)

water. Then place all parts in a sanitizing solution for at

least 1 minute, then remove and let air dry completely

before assembling in machine.

C.2

Be sure to use the brushes that shipped

with the machine to properly clean the

parts.

NOTE

10 F231 OPERATOR’S MANUAL 513710 REV.3

Section 2: Operation

MAINTENANCEPARTS TROUBLESHOOTING OPERATION INTRODUCTION

D. Cleaning the Machine

Wrap the brush in a clean cloth and thoroughly dry

the freezing cylinder.

D.2

The exterior of the machine should be kept clean at

all times to preserve the luster of the stainless steel.

A high grade of stainless steel has been used on the

machine to ease cleanup. To remove spilled or dried

mix, wash the exterior with 90° to 110°F (32°C to 43°C)

mild detergent water and wipe dry.

Do not use highly abrasive materials, as they will mar

the ﬁnish. A mild alkaline cleaner is recommended.

Use a soft cloth or sponge to apply the cleaner. For

best results, wipe with the grain of the steel.

D.4

E. Assembling Machine

Total Blend lubricant or equivalent must be

used when lubrication of machine parts is

speciﬁed.

The USDA and FDA require that lubricants

used on food processing equipment must

be certiﬁed for this use. Use lubricants

only in accordance with the manufacturer’s

instructions.

NOTE

Install the rear seal o-rings onto the augers. Lubricate

the outside of the o-rings with a generous amount of

sanitary lubricant.

E.1

Stoelting recommends allowing the parts

to air dry before assembling.

NOTE

Using a detergent solution and

the large barrel brush provided,

clean the freezing cylinders by

dipping the brush in the solution

and brushing the inside of the

freezing cylinders.

Make sure to thoroughly clean

the rear seal surfaces on the

inside of the freezing cylinders.

D.1

Remove the drain trays from

the front of the machine.

Remove the drip tray from

the front panel. Clean and

replace the trays.

D.3

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