WABCO TP0735 Bedienungsanleitung
INSTALLING TIRE INFLATION
SYSTEMS COMPATIBLE
WITH WABCO TRAILER ABS
INSTALLATION INSTRUCTIONS
TP0735
3
Table of Contents
Table of Contents
1 General Information. ...................................................................................................................................................5
1.1 Symbols Used in this Document ........................................................................................................................5
1.2 How to Obtain Additional Maintenance, Service and Product Information.........................................................6
1.3 How to Obtain Parts and Kits.............................................................................................................................6
1.4 WABCO TOOLBOX PLUS™ Software ..............................................................................................................6
1.5 WABCO Academy..............................................................................................................................................6
1.6 WABCO Online Product Catalog .......................................................................................................................6
1.7 Your Direct Contact to ZF CVS ..........................................................................................................................7
2 Safety Information.......................................................................................................................................................8
2.1 Provisions for a safe work environment .............................................................................................................8
3 Introduction. ................................................................................................................................................................9
4 Installation. ................................................................................................................................................................10
4.1 InstallationofMeritorTireInationSystem ......................................................................................................10
4.2 InstallationofCompatibleTireInationSystems(HendricksonTiremaaxTireInationSystem
andSTEMCOAerisTireInationSystem).......................................................................................................13
4.3 ActivatingtheTireInationSystemwithTOOLBOX™Software .....................................................................15
5 TireInationCommunicationSystemTroubleshooting. ......................................................................................17
6 Appendix I..................................................................................................................................................................19
6.1 InstallingSensorsonNon-ABS-PreppedAxles ...............................................................................................19
7 Appendix II.................................................................................................................................................................21
7.1 Cable Strain Relief Guidelines .........................................................................................................................21
8 Appendix III................................................................................................................................................................26
8.1 Vehicle Electrical Grounding Guidelines..........................................................................................................26
Edition 1
Version 2 (03.2022)
TP0735 (en)
This publication is not subject to any update service. Information contained in this
publication was in effect at the time the publication was approved for printing and is
subject to change without notice or liability. ZF CV Systems North America LLC reserves
the right to revise the information presented or to discontinue the production of parts
described at any time.
Youwillndthecurrenteditionat:https://zf.com/cvliterature
1 General Information
1.1 SymbolsUsedinthisDocument
DANGER
Description of an immediate situation which will result in irreversible injury or death if the warning is
ignored.
WARNING
Description of a possible situation which may result in irreversible injury or death if the warning is
ignored.
CAUTION
Description of a possible situation which may result in irreversible injury if the warning is ignored.
NOTICE
Description of a possible situation which may result in material damage if the warning is ignored.
Importantinformation,noticesand/ortips
Reference to information on the Internet
Descriptivetext
– Action step
1. Actionstep1(inascendingorder)
2. Actionstep2(inascendingorder)
ÖResult of an action
• Listing
Indicatingtheuseofatool/WABCOtool
5
General Information
6
General Information
1.2 How to Obtain Additional Maintenance, Service and Product
Information
If you have any questions about the material covered in this publication, or for more
information about the WABCO product line, please contact WABCO Customer Care
Centerat855-228-3203,byemailat[email protected],orvisitourwebsite:
www.zf.com/cv.
Refer to the Society of Automotive Engineers (SAE) website to nd all current SAE
documentsandstandardsapplicabletoWABCOproducts(suchasSAEJ447andSAE
J908atwww.sae.org).
Referto theNationalHighwayTrafcSafetyAdministration(NHTSA) websitetond all
current documents referenced in the manual at www.nhtsa.gov.
1.3 How to Obtain Parts and Kits
ContacttheWABCOCustomerCareCenterat855-228-3203(UnitedStatesandCanada);
800-953-0248(Mexico).Email:[email protected].
1.4 WABCO TOOLBOX PLUS™ Software
TOOLBOX PLUS™ Software provides PC diagnostic for WABCO products and can be
purchasedanddownloadedfromhttps://wabco.snapon.com.
The software User Guide, MM19047 can be obtained by visiting our Literature Center.
Purchase and Download TOOLBOX PLUS™
https://wabco.snapon.com
ZF Commercial Vehicle Literature Center
https://zf.com/cvliterature
1.5 WABCO Academy
www.wabco-academy.com
1.6 WABCOOnlineProductCatalog
www.wabco-customercenter.com
7
General Information
1.7 YourDirectContacttoZFCVS
ZFCVSystemsNorthAmericaLLC
1220PacicDrive
Auburn Hills, MI 48326
CustomerCareCenter:(855)228-3203
www.zf.com/cv
8
Safety Information
2 Safety Information
2.1 Provisions for a safe work environment
Onlyexperienced,trainedandqualiedautomotivetechniciansmaycarryoutworkonthevehicle.
Read this publication carefully.
Follow all warnings, notices and instructions to avoid personal injury and property damage.
Alwaysabidebythevehicle’sOriginalEquipmentManufacturer(OEM)specicationsandinstructions.
Observe all accident regulations of the repair facility as well as regional and national regulations.
Theworkplaceshouldbedry,sufcientlylitandventilated.
Usepersonalprotectiveequipmentifrequired(safetyshoes,protectivegoggles,respiratoryprotection
andearprotectors).
ReadandobserveallDanger,WarningandCautionhazardalertmessagesinthispublication.Theyprovide
information that can help prevent serious personal injury, damage to components, or both.
WARNING
To prevent serious eye injury, always wear safe eye protection when you perform vehicle
maintenance or service.
WARNING
Park the vehicle on a level surface. Block the wheels to prevent the vehicle from moving. Support
thevehiclewithsafetystands.Donotworkunderavehiclesupportedonlybyjacks.Jackscanslip
or fall over. Serious personal injury and damage to components can result.
WARNING
ThisproductcanexposeyoutochemicalsincludingNickel,whichisknowntotheStateofCalifornia
to cause cancer and birth defects or other reproductive harm. For more information, go to
www.P65Warnings.ca.gov.
WARNING
Whenyouworkonanelectricalsystem,thepossibilityofelectricalshockexists,andsparkscan
igniteammablesubstances.Youmustalwaysdisconnectthebatterygroundcablebeforeyouwork
on an electrical system to prevent serious personal injury and damage to components.
9
Introduction
3 Introduction
Tireinationsystemsusecompressedairfromthetrailertoinateanytrailertirethatfallsbelowthetireair
pressuresettingduringoperation.Airfromtheexistingtrailerairsupplyisroutedtoacontrolbox,theninto
eachaxle.
Actingasaconduit,axlescarryairthrougharotaryunionassemblyatthespindleendwhichthen
distributes air to each tire as needed.
Thistechnicalbulletincoversinstallationofthepartsnecessaryfortrailerstohavetireinationsystem
communication.
Anindicatorlightonthefrontofthetrailerinformsthedriverofanexcessiveamountofairow
through the system. If the indicator light is illuminated, appropriate maintenance or repairs to
the system should be performed.
10
Installation
4 Installation
4.1 InstallationofMeritorTireInationSystem
1. Wear safe eye protection.
2. Park the vehicle on a level surface. Block the wheels to prevent the vehicle from moving.
3. Raisethevehiclesothatthewheelstobeservicedareofftheground.Supporttheaxletobeserviced
with safety stands.
4. InstalltheMTIScontrolboxwiththeWABCOMTISpigtailcable(partnumberxxxxxxxxMW).The“MW”
attheendoftheMTISpartnumbersigniesthepigtailcableispre-installedintothecontrolbox.
Figure 1.
Fig. 1
SENSOR
EXTENSION CABLE
P/N 449 712 XXX 0
4006454d
2S/1M BASIC
P/N 400 500 106 0
2S/2M TO 4S/3M
PREMIUM
P/N 400 500 105 0
PRE-INSTALLED
WABCO MTIS
PIGTAIL CABLE
GENERIC I/O
CABLE
P/N 449 324 XXX 0
MTIS
ELECTRICAL CABLE
UNUSED
BLACK
LOCKNUT
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