Wacker Neuson GP 2500A Bedienungsanleitung

www.wackergroup.com

Generator

GP 2500A

OPERATOR’S MANUAL

0160531en 002

1106

0160531EN

DANGER

CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or

smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot

smell the exhaust, you could be breathing CO.

• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed

areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or

opening windows and doors does NOT supply enough fresh air.

• ONLY use a generator outside and far away from windows, doors, and vents. These

openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYS use a

battery-powered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh

air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

GP 2500A Table of Contents

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1. Foreword 3

2. California Evaporative Emission Control Warranty Statement 4

3. Safety Information 6

3.1 Laws Pertaining to Spark Arresters ...................................................... 6

3.2 Operating Safety .................................................................................. 7

3.3 Operator Safety while using Internal Combustion Engines .................. 9

3.4 Service Safety .................................................................................... 10

3.5 Label Locations .................................................................................. 11

3.6 Safety and Operating Labels .............................................................. 12

4. Technical Data 15

4.1 Generator ........................................................................................... 15

4.2 Engine ................................................................................................ 16

5. Operation 17

5.1 Determining Power Requirements ..................................................... 17

5.2 Outdoor Installation ............................................................................ 18

5.3 Indoor Installation ............................................................................... 18

5.4 Generator Derating ............................................................................. 19

5.5 Grounding the Generator ................................................................... 20

5.6 Operating Heavy Loads ...................................................................... 20

5.7 Use of Extension Cords ...................................................................... 21

5.8 Control Panel—GP 2500A ................................................................. 22

5.9 Ground Fault Interrupt (GFI) ............................................................... 23

5.10 Circuit Breaker .................................................................................... 23

5.11 Before Starting ................................................................................... 24

5.12 To Start ............................................................................................... 25

5.13 To Stop ............................................................................................... 25

Table of Contents GP 2500A

wc_bo0160531en_002TOC.fm 2

6. Maintenance 26

6.1 Engine Maintenance ............................................................................26

6.2 Periodic Maintenance Schedule ..........................................................26

6.3 Engine Oil ............................................................................................27

6.4 Servicing Air Cleaner ...........................................................................28

6.5 Spark Plug ...........................................................................................29

6.6 Cleaning the Sediment Cup ................................................................30

6.7 Carburetor Adjustment ........................................................................31

6.8 Adjusting Engine Speed ......................................................................32

6.9 Storage ................................................................................................32

6.10 Transport .............................................................................................33

6.11 Troubleshooting ...................................................................................33

6.12 Wire Colors ..........................................................................................34

6.13 Wiring Schematic ................................................................................34

wc_tx000001gb.fm 3

CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components, contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm.

1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker model. For your own safety and protection

from injury, carefully read, understand and observe the safety

instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Corporation reserves the

right to change any portion of this information without notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Corporation.

Any type of reproduction or distribution not authorized by Wacker

Corporation represents an infringement of valid copyrights and will be

prosecuted. We expressly reserve the right to make technical

modifications, even without due notice, which aim at improving our

machines or their safety standards.

WARNING

California Evaporative Emission Control Warranty Statement

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2. California Evaporative Emission Control Warranty Statement

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Wacker Corporation, Inc. are

pleased to explain the evaporative emission control system (EECS)

warranty on your model year 2006 and later portable generator. In

California, new portable generators must be designed, built and

equipped to meet the State’s stringent anti-smog standards. Wacker

Corporation must warrant the EECS on your portable generator for the

period of time listed below provided there has been no abuse, neglect

or improper maintenance of your portable generator.

Your EECS for the 2006 model year on your portable generator

includes the fuel line, fuel line clamps and fuel line fittings.

Where a warrantable condition exists, Wacker Corporation will repair

your portable generator at no cost to you including diagnosis, parts and

labor.

MANUFACTURER’S WARRANTY COVERAGE:

This EECS is warranted for two years from the initial date of purchase.

If any evaporative emission-related part on your equipment is

defective, the part will be repaired or replaced by Wacker Corporation

at no charge to you. The owner shall not be charged for diagnostic

labor that leads to determination that a warranted part is in fact

defective, provided that such diagnostic work is performed at a Wacker

Corporation’s authorized service center.

WARRANTY PERIOD:

Any warranted part that is not scheduled for replacement as required

maintenance, or which is scheduled only for regular inspection to the

effect of “repair or replace as necessary” shall be warranted for two

years. Any warranted part that is scheduled for replacement as

required maintenance shall be warranted for a time not less than the

remaining warranty period.

California Evaporative Emission Control Warranty Statement

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OWNER’S WARRANTY RESPONSIBILITIES:

As the portable generator owner, you are responsible for performance

of the required maintenance listed in your owner’s manual. Wacker

Corporation recommends that you retain all receipts covering

maintenance on your portable generator, but Wacker Corporation

cannot deny warranty solely for the lack of receipts.

As the portable generator owner, you should however be aware that

Wacker Corporation may deny you warranty coverage if your portable

generator or a part has failed due to abuse, neglect, or improper

maintenance or unapproved modifications.

You are responsible for presenting your portable generator to Wacker

Corporation’s authorized service center as soon as the problem exists.

The warranty repairs should be completed in a reasonable amount of

time, not to exceed 30 days. If you have a question regarding your

warranty coverage, you should contact your nearest authorized

Wacker service center or call 1-800-770-0957.

WHAT IS NOT COVERED:

All failures caused by abuse, neglect, or improper maintenance are not

covered. In addition, the use of add-on or modified parts will be

grounds for disallowing a warranty claim.

WARRANTED PARTS:

The repair or replacement of any warranted part otherwise eligible for

warranty coverage may be excluded from such warranty coverage if

Wacker Corporation demonstrates that the portable generator has

been abused, neglected, or improperly maintained, and that such

abuse, neglect, or improper maintenance was the direct cause of the

need for repair or replacement of the part. That notwithstanding, any

adjustment of a component that has a factory installed, and properly

operating, adjustment limiting device is still eligible for warranty

coverage. The following emission warranty parts list is covered:

(1)Fuel Line.

(2)Fuel Line Clamps.

(3)Fuel Line Fittings.

Safety Information GP 2500A

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3. Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE

callouts which must be followed to reduce the possibility of personal

injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

CAUTION: Used without the safety alert symbol, CAUTION indicates

a potentially hazardous situation which, if not avoided, may result in

property damage.

Note: Contains additional information important to a procedure.

3.1 Laws Pertaining to Spark Arresters

Notice: State Health Safety Codes and Public Resources Codes

specify that in certain locations spark arresters be used on internal

combustion engines that use hydrocarbon fuels. A spark arrester is a

device designed to prevent accidental discharge of sparks or flames

from the engine exhaust. Spark arresters are qualified and rated by

the United States Forest Service for this purpose.

In order to comply with local laws regarding spark arresters, consult

the engine distributor or the local Health and Safety Administrator.

DANGER

WARNING

CAUTION

GP 2500A Safety Information

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3.2 Operating Safety

BACKFEED FROM THE GENERATOR INTO THE PUBLIC POWER

DISTRIBUTION SYSTEM CAN CAUSE SERIOUS INJURY OR

DEATH TO UTILITY WORKERS!

Improper connection of generator to a building's electrical system can

allow electrical current from the generator to backfeed into utility lines.

This may result in electrocution of utility workers, fire, or explosion.

Connections to a building's electrical system must be made by a

qualified electrician and comply with all applicable laws and electrical

codes.

If connected to a building's electrical system the generator must meet

the power, voltage, and frequency requirements of the equipment in

the building. Differences in power, voltage, and frequency

requirements may exist and improper connection may lead to

equipment damage, fire, and personal injury or death.

Familiarity and proper training are required for the safe operation of

equipment. Equipment operated improperly or by untrained personnel

can be dangerous. Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the equipment before

being allowed to operate the machine.

3.2.1 NEVER operate the generator when open containers of fuel, paint, or

other flammable liquids are near.

3.2.2 NEVER operate the generator, or tools attached to the generator, with

wet hands.

3.2.3 NEVER use worn electrical cords. Severe electrical shock and

equipment damage may result.

3.2.4 NEVER run the electrical cords under the generator, or over vibrating

or hot parts.

3.2.5 NEVER enclose or cover the generator when it is in use or when it is

hot.

3.2.6 NEVER overload the generator. The total amperage of the tools and

equipment attached to the generator must not exceed the load rating

of the generator.

3.2.7 NEVER operate the machine in snow, rain, or standing water.

3.2.8 NEVER allow untrained personnel to operate or service the generator.

The generator set should be set up by a trained electrician.

3.2.9 NEVER stand on the machine.

3.2.10 DO NOT stand under the machine while it is being hoisted or moved.

3.2.11 DO NOT attach equipment to the machine when it is suspended.

DANGER

WARNING

Safety Information GP 2500A

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3.2.12 ALWAYS store the equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of

children.

3.2.13 ALWAYS position and operate the generator on a firm,

noncombustible, level surface.

3.2.14 ALWAYS transport the generator in an upright position.

3.2.15 ALWAYS keep the machine at least one meter (three feet) away from

structures, buildings, and other equipment during use.

3.2.16 ALWAYS keep the area immediately surrounding and underneath the

machine clean, neat, and free of debris and combustible materials.

Make sure that the area overhead is clear of debris that could fall onto

or into the machine or exhaust compartment.

3.2.17 ALWAYS remove all tools, cords, and other loose items from the

generator before starting it.

3.2.18 ALWAYS make certain the machine is well-grounded and securely

fastened to a good earthen ground per national and local regulations.

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