Wacker Neuson GP 2500A Bedienungsanleitung

Operator’s Manual

Manual del operador

Manuel d’utilisation

Portable Generator

Generador Portátil

Générateur Portatif

GP2500A, GP3800A

GP5600A, GP6600A

Type GP2500A, GP3800A,

GP5600A, GP6600A

Document 5100042314

Date 0419

Revision 08

Language EN-FR-ES

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

wc_tx004643en_bw.fm 3

CALIFORNIA Proposition 65 Warning

WARNING

The engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

WARNING

Diesel engine exhaust and some of its constituents are known to the State of

California to cause cancer, birth defects, and other reproductive harm.

WARNING

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov.

WARNING

Batteries, battery posts, terminals and related accessories contain lead and lead

compounds, and other chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

CALIFORNIA Proposition 65 Warning Proposition 65 Warning

4 wc_tx004643en_bw.fm

This page is intentionally left blank.

GP Foreword

wc_tx004571gb.fm 5

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models listed below. These instructions must be followed during

installation and maintenance of the generator (and battery, if equipped).

Machines

covered in

this manual

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Machine Item Number

GP2500A 5100041977

GP3800A 5100041978

GP5600A 5100041979

GP6600A 5100042220

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot

see or smell. If you can smell the generator exhaust, you are breathing CO. But

even if you cannot smell the exhaust, you could be breathing CO.

►NEVER use a generator inside homes, buildings, garages, crawlspaces, or

other partly enclosed areas. Deadly levels of carbon monoxide can build up in

these areas. Using a fan or opening windows and doors does NOT supply

enough fresh air.

►ONLY use a generator outside, and far away from homes, buildings, windows,

doors, and vents. Windows, doors, and vents can pull in generator exhaust.

►Point the engine exhaust away from homes, buildings, windows, doors, and

vents. Also, point the engine exhaust away from combustible materials.

►Even when you use a generator correctly, CO may leak into the home or build-

ing. ALWAYS use a battery-powered or battery-backup CO alarm in the home or

building.

►If you start to feel sick, dizzy, or weak after the generator has been running,

move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide

poisoning.

wc_gr014737

Model : Rev. :

Serial No. :

Foreword GP

6 wc_tx004571gb.fm

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

For spare parts information, please see your Wacker Neuson Dealer, or visit the

Wacker Neuson website at http://www.wackerneuson.com/.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change any

portion of this information without notice.

The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

CALIFORNIA

Proposition

65 Warning

Combustion exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental

discharge of sparks or flames from the engine exhaust. Spark arresters are

qualified and rated by the United States Forest Service for this purpose. In order to

comply with local laws regarding spark arresters, consult the engine distributor or

the local Health and Safety Administrator.

Serial Number:

GP Foreword

wc_tx004571gb.fm 7

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Foreword GP

8 wc_tx004571gb.fm

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Table of Contents

wc_bo5100042314_08TOC.fm 9

CALIFORNIA Proposition 65 Warning 3

Foreword 5

1 Safety Information 13

1.1 Signal Words Used in this Manual ............................................................. 13

1.2 Machine Description and Intended Use ..................................................... 13

1.3 Operating Safety ........................................................................................ 15

1.4 Operator Safety while Using Internal Combustion Engines ....................... 18

1.5 Service Safety ............................................................................................ 19

2 Labels 21

2.1 Label Locations .......................................................................................... 21

2.2 Label Meanings .......................................................................................... 23

3 Lifting and Transporting 27

4 Operation 28

4.1 Spark Arrester ............................................................................................ 28

4.2 Preparing the Machine for First Use ........................................................... 28

4.3 Refueling the Machine ................................................................................ 29

4.4 Recommended Fuel ................................................................................... 29

4.5 Determining Power Requirements ............................................................. 30

4.6 Installation .................................................................................................. 30

4.7 Positioning the Generator for Operation ..................................................... 31

4.8 Generator Derating ..................................................................................... 32

4.9 Grounding the Generator ........................................................................... 33

4.10 Operating Heavy Loads .............................................................................. 33

4.11 Use of Extension Cords .............................................................................. 34

4.12 Control Panel—GP2500A .......................................................................... 35

4.13 Control Panel—GP3800A .......................................................................... 35

4.14 Control Panel—GP5600A .......................................................................... 36

4.15 Control Panel—GP6600A .......................................................................... 37

4.16 Ground Fault Circuit Interrupt (GFCI) ......................................................... 37

4.17 Circuit Breaker ............................................................................................ 38

4.18 Twist-Lock Receptacles ............................................................................. 38

4.19 Engine Auto Idle ......................................................................................... 39

4.20 Engine Speed ............................................................................................. 39

Table of Contents GP

wc_bo5100042314_08TOC.fm

4.21 Voltage Selector—GP3800A, GP5600A, GP6600A ................................... 39

4.22 Before Starting ........................................................................................... 40

4.23 Starting—GP2500A .................................................................................... 41

4.24 Stopping—GP2500A .................................................................................. 41

4.25 Starting—GP3800A, GP5600A, GP6600A ................................................. 42

4.26 Stopping—GP3800A, GP5600A, GP6600A ............................................... 42

4.27 Emergency Shutdown Procedure ............................................................... 43

5 Maintenance 44

5.1 Maintaining the Emission Control System .................................................. 44

5.2 Periodic Maintenance Schedule ................................................................. 44

5.3 Changing the Engine Oil ............................................................................ 45

5.4 Servicing the Air Cleaner ............................................................................ 46

5.5 Cleaning and Checking the Spark Plug ...................................................... 47

5.6 Cleaning the Sediment Cup ....................................................................... 48

5.7 Adjusting the Carburetor ............................................................................ 48

5.8 Engine Speed ............................................................................................. 49

5.9 Storage ....................................................................................................... 49

6 Troubleshooting 50

7 Technical Data 51

7.1 Generator—GP2500A and GP3800A ........................................................ 51

7.2 Generator—GP5600A and GP6600A ........................................................ 52

7.3 Engine—GP2500A and GP3800A ............................................................. 53

7.4 Engine—GP5600A and GP6600A ............................................................. 54

8 Assembly Instructions—Wheel Kit 1

9 Emission Control Systems Information and Warranty—Gasoline 6

9.1 Emission Control System Background Information ...................................... 6

9.2 Limited Defect Warranty for Exhaust Emission Control System .................. 7

9.3 Limited Defect Warranty for Wacker Neuson Evaporative

Emission Control Systems ........................................................................... 7

9.4 California Evaporative Emission Control Warranty Statement ..................... 9

9.5 Limited Defect Warranty for Exhaust Emission Control System ................ 11

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