WAGNER Layer Check LC 1000 Bedienungsanleitung

P_03487

Layer Check

LC 1000

Non-contact layer thickness

measurement

Version 03/2018

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations 7

1.5 Terminology for the Purpose of this Manual 7

2 CORRECT USE 8

2.1 Device Type 8

2.2 Type of Use 8

2.3 Field of Application 8

2.4 Misuse 8

2.5 Warranty Conditions 9

3 IDENTIFICATION 10

3.1 CE Identication 10

3.2 Type Plate 10

4 BASIC SAFETY INSTRUCTIONS 11

4.1 Safety Instructions for the Operator 11

4.1.1 Safe Handling of the Devices 11

4.1.2 Electrical Devices and Equipment 12

4.1.3 Personnel Qualications 12

4.2 Safety Instructions for the Personnel 13

4.2.1 Safe Handling of the Devices 13

4.2.2 Grounding the Unit 13

4.2.3 Maintenance and Repair 13

4.2.4 Protective and Monitoring Equipment 13

5 DESCRIPTION 14

5.1 Components 14

5.2 Mode of Operation 14

5.3 Protective and Monitoring Equipment 15

5.4 Included Items 15

5.5 Technical Data 16

5.6 Operating Elements and Dimensions 17

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

6 ASSEMBLY AND COMMISSIONING 18

6.1 Training of Assembly/Commissioning Personnel 18

6.2 Storage Conditions 18

6.3 Transport Inspection 18

6.4 Assembly and Installation 18

6.4.1 Installation and Connecting to the Mains 19

6.4.2 Assembly of Additional Components (Example) 20

6.5 Software Environments 21

6.6 Connecting with the PC 21

6.7 Network and Administrator Settings 22

6.7.1 Conguring the Layer Check Network Access 22

6.7.2 Installing the Layer Check Desktop Client 24

6.7.3 Change Language 25

6.7.4 Administrator Settings 26

7 OPERATION 27

7.1 Training the Operating Personnel 27

7.2 Layer Check Use for Rough Surfaces 27

7.3 Measuring with the Desktop Client 28

7.3.1 Manual Measurement 29

7.3.2 Automated Measurement with External Sensor 30

7.3.3 Measurement Statistics 34

7.3.4 Warnings and Errors 35

7.3.5 System and Maintenance Information 36

7.3.6 Conguring Layout of Main Window 37

7.4 Web Client 38

7.4.1 Measuringinstruments 38

7.4.2 Monitor 39

7.4.3 Settings 40

7.5 Layer Check Applications 41

7.5.1 Creating New Layer Check Application 41

7.5.2 Reference Measurement 43

7.5.3 Calibration Report 49

7.6 Measuring Before Curing 53

7.6.1 Measuring Powder Lacquers Before Curing 53

7.6.2 Measuring Liquid Coatings before Curing/Drying 53

7.6.3 Creating Application for Measurements before Curing 54

7.7 Backing up and Transferring Layer Check Applications 54

7.7.1 Exporting Application 55

7.7.2 Importing Application 56

7.8 Importing Material File 57

7.9 Exporting Measurement Data 58

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

8 REMOTE CONTROL 59

8.1 TCP/IP 59

8.1.1 General Format of Commands and Results 60

8.1.2 "MEASURE" Command 61

8.1.3 "GETCONFIGURATIONS" Command 62

8.1.4 "GETCONFIGIDS" Command 62

8.1.5 "GETTHICKNESSBOUNDS" Command 63

8.1.6 "STARTAUTOMATION" Command (automatic mode) 64

8.1.7 "STOPAUTOMATION" Command (automatic mode) 64

8.1.8 "TRIGGERAUTOMATIONSENSOR" Command (automatic mode) 64

8.1.9 "GETAUTOMATIONSTATE" Command (automatic mode) 64

8.1.10 "CREATESAMPLE" Command (automatic mode) 64

8.1.11 "GETNUMBEROFMEASUREMENTS" Command 64

8.1.12 "GETSERVICESTATUS" Command 65

8.1.13 "GETCOATMASTERSTATUS" Command 65

8.1.14 "GETOBJECTTEMPERATURE" Command 65

8.1.15 "GETLASTOBJECTTEMPERATURE" Command 65

8.2 HTTP 66

9 MAINTENANCE 67

9.1 Maintenance Personnel 67

9.2 Safety Instructions 67

9.3 Software Maintenance 68

9.3.1 Diagnosis 68

9.3.2 Restoring Software on the Layer Check 69

9.4 Measurement Window 70

9.5 Filter Pads 70

9.6 Blank Measurement 71

10 TROUBLESHOOTINGTROUBLESHOOTING 72

11 DISPOSAL 72

12 SPARE PARTS 73

12.1 How can Spare Parts be Ordered? 73

12.2 Filter Pad 73

13 EU DECLARATION OF CONFORMITY 74

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, installing, maintaining,

cleaning and repairing the device. The operating manual is part of the device and must be

available to the operating and service personnel.

The device may only be operated by trained personnel and in compliance with this

operating manual. Operating and service personnel should be instructed according to the

safety instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual highlight particular dangers to users and to the

device and state measures for avoiding the hazard. These warning instructions fall into the

following categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential risk.

Non-observance may result in death or serious injury.

CAUTION Potentially hazardous situation.

Non-observance may result in minor injury.

NOTICE Potentially hazardous situation.

Non-observance may result in damage to property.

Notice Provides information about particular characteristics and how

to proceed.

Explanation of warning notice:

LEVEL OF DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning notice.

The measures for preventing the hazard and its consequences.

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

1.3 LANGUAGES

The Layer Check LC 1000 operating manual is available in the following languages:

Language Order no. Language Order no. Language Order no.

German 2395601 English 2395602 Spanish 2395605

French 2395604 Italian 2395606 Chinese 2395607

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS

Order no. Order number

Spare part

Position

Marking in the spare parts lists

Number of pieces

LAN Local area network

SNR Signal to noise ratio

IR Infrared

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Personnel qualications

Trained person Is instructed in the tasks assigned to him/her, the potential risks

associated with improper behavior as well as the necessary

protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/her,

the potential risks associated with improper behavior as well as

the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person in

accordance with

TRBS 1203

(2010/Revision 2012)

A person, who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge in the areas of explosion protection, protection

from pressure hazards and electric hazards (if applicable) and

is familiar with the relevant and generally accepted rules of

technology so that he/she can inspect and assess the status of

devices and coating systems based on workplace safety.

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

2 CORRECT USE

2.1 DEVICE TYPE

Non-contact layer thickness measuring device: Layer Check LC 1000

2.2 TYPE OF USE

The thickness measuring device is suited to the non-contact measurement of layer thicknesses

for the following coatings: powder lacquers before and after curing, adhesives and liquid

coatings before and after drying and ceramic coatings on all materials.

–Powder coatings on metallic base

–Adhesive coatings on metallic base

–Polymer coatings on metallic base

–Liquid coating on metallic base

–Liquid coating (when wet) on non-metallic base

–Thermal spray coatings

WAGNER explicitly prohibits any other use!

The device may only be operated under the following conditions:

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The operating personnel must be trained on the basis of this operating manual.

Follow the instructions in the operating manual.

Observe service intervals.

2.3 FIELD OF APPLICATION

The device is not suitable for use in potentially explosive areas.

(See Chapter 3.1"CE Identication".)

2.4 MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

Do not operate the device in environments where liquids may enter the housing.

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

2.5 WARRANTY CONDITIONS

The warranty conditions form part of the manufacturer's general terms and conditions.

The software is installed on the embedded PC integrated in the Layer Check. Any system

modications and modications to the embedded PC may impair or damage the Layer Check

and are therefore prohibited. This includes, e.g.,

– Installation of further software

– Software updates

WAGNER assumes no liability for the loss of data on the embedded PC.We would recommend

regularly backing up data on the embedded PC:

–Saving application data: see Chapter 7.7

–Saving measuring data: see Chapter 7.9

OPERATING MANUAL

VERSION 03/2018 ORDER NUMBER DOC 2395602 Layer Check

3 IDENTIFICATION

3.1 CE IDENTIFICATION

The device may not be used in potentially explosive areas.

3.2 TYPE PLATE

J. Wagner GmbH

D-88677 Markdorf

Made in Switzerland

Type: Layer Check LC 1000

Voltage: 220–240 VAC 50/60 Hz

Current max: 10 A

Art. No.: 2364012

Serial No. :

P_03642

Designation

1Manufacturer and CE symbol

2Device Type

3 Input voltage

4 Maximum input current

5 Article number

6 Serial number

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