WAGNER EvoMotion 20-30 Bedienungsanleitung

II 2G IIB c T3/T4 X

B_04118

Translation of the Original

Operating Manual

Piston Pumps

Flow Rate 30 cm3

Version 11/2015

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations in the Text 7

1.5 Terminology for the Purpose of this Manual 8

2 CORRECT USE 9

2.1 Device Type 9

2.2 Type of Use 9

2.3 Field of Application 9

2.4 Safety Parameters 9

2.5 Processible Working Materials 10

2.6 Reasonably Foreseeable Misuse 11

2.7 Residual Risks 11

3 IDENTIFICATION 12

3.1 Explosion Protection Identication 12

3.2 Identication X 12

3.3 Type Plate 13

4 GENERAL SAFETY INSTRUCTIONS 14

4.1 Safety Instructions for the Operator 14

4.1.1 Electrical Equipment 14

4.1.2 Personnel Qualications 14

4.1.3 Safe Work Environment 14

4.2 Safety Instructions for Sta 15

4.2.1 Safe Handling of WAGNER Spray Devices 15

4.2.2 Grounding the Device 16

4.2.3 Product Hoses 16

4.2.4 Cleaning and Flushing 17

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 18

4.2.6 Touching Hot Surfaces 18

5 DESCRIPTION 19

5.1 Components 19

5.2 Mode of Operation 19

5.3 Protective and Monitoring Equipment 20

5.4 Scope of Delivery 20

5.5 Data 21

5.5.1 Materials of Paint-wetted Parts 21

5.5.2 Technical Data 21

5.5.2.1 Technical Data 22

5.5.2.2 Measurements and Connections 23

5.5.3 Performance Diagrams 24

5.6 Pressure Regulator Unit 25

5.6.1 Safety and Motor Pressure Relief Valve 26

5.6.2 Return Valve 26

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

Table of Contents

6 ASSEMBLY AND COMMISSIONING 27

6.1 Training Assembly/Commissioning Sta 27

6.2 Storage and Installation Conditions 27

6.3 Transportation 27

6.4 Assembling the Pump 28

6.4.1 Ventilation of the Spray Booth 29

6.5 Grounding 30

6.6 Commissioning 32

7 OPERATION 34

7.1 Training the Operating Sta 34

7.2 Safety Instructions 34

7.2.1 General Rules for Making Adjustments to the Spray Gun 35

7.3 Emergency Stop 36

7.4 Spraying 37

7.5 Pressure Relief/Work Interruption 38

7.6 Basic Flushing 39

7.6.1 Filling with Working Material 40

8 CLEANING AND MAINTENANCE 42

8.1 Cleaning 42

8.1.1 Cleaning Sta 42

8.1.2 Safety Instructions 42

8.1.3 Decommissioning and Cleaning 43

8.1.4 Long-term Storage 43

8.2 Maintenance 44

8.2.1 Maintenance Sta 44

8.2.2 Safety Instructions 44

8.2.3 Regular Maintenance Work 45

8.2.4 Filling with Separating Agent 45

8.2.5 Emptying the Pump 46

8.2.6 Filling the Empty Pump 48

8.2.7 Product Hoses, Tubes and Couplings 50

9 TROUBLESHOOTING AND RECTIFICATION 51

10 REPAIR 52

10.1 Repair Personnel 52

10.2 Mounting Materials 52

11 DISPOSAL 52

12 ACCESSORIES 53

12.1 EvoMotion 20-30 accessories 53

12.2 Accessories for Product Outlet 53

12.3 Accessories for Product Inlet 53

12.4 Wall Mount and Trolley 55

13 SPARE PARTS 56

13.1 How Can Spare Parts Be Ordered? 56

13.2 Overview of the Components 57

13.3 Air Motor 58

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

Table of Contents

13.3.1 Reversing Valve 61

13.4 Fluid Section 30 62

13.5 Air Regulator Set for EvoMotion 20-30 65

13.6 Air Regulator Set for AirCoat Air 66

13.7 Trolley 4" 67

13.8 4-Wheel Trolley 68

14 WARRANTY AND CONFORMITY DECLARATIONS 69

14.1 Important Notes Regarding Product Liability 69

14.2 Warranty Claim 69

14.3 CE Declaration of Conformity 70

14.4 Notes on National Regulations and Guidelines 70

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

1 ABOUT THESE INSTRUCTIONS

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and to

the device and state measures for avoiding the hazard. These warning instructions fall into

the following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.

Non-observance may result in minor injury.

Notice - a possibly hazardous situation.

Non-observance may result in damage to property.

Note - provides information about particular characteristics and how to proceed.

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

WARNING

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

CAUTION

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word

indicates the hazard level.

The measures for preventing the danger and its consequences.

NOTICE

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to operating and service

sta.

The device may only be operated by trained sta and in compliance with this operating

manual. Operating and service personnel should be instructed according to the safety

instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

1.3 LANGUAGES

The operating manual is available in the following languages:

Language: Order No. Language: Order No.

German 2333552 English 2333553

French 2333554 Spanish 2333556

Italian 2333555

1.4 ABBREVIATIONS IN THE TEXT

Number of pieces

Position

Marking in the spare parts lists

Order No. Order number

No. Number

Double stroke

Stainless steel

Two components

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning Manual cleaning of devices and device parts with cleaning

agent

Flushing Internal ushing of paint-wetted parts with ushing agent

Sta qualications

Trained person Is instructed in the tasks assigned to him/her, the potential

risks associated with improper behavior as well as the

necessary protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to

him/her, the potential risks associated with improper behavior

as well as the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person A person who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge and is familiar with the relevant and generally

accepted rules of technology so that he/she can inspect and

assess the status of devices and coating systems based on

workplace safety.

In the context of

TRBS1203 (2010 /

Revision 2012)

Additional requirements for skilled persons are given in

the TRBS1203(2010/Revision 2012): Expert knowledge in

the areas of protection against excessive pressure, electrical

hazards, and explosion protection (where applicable).

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

2 CORRECT USE

2.1 DEVICE TYPE

2.2 TYPE OF USE

Pneumatic pump with spraypack:

20-30

The device is suitable for processing liquid materials like paints and lacquers in accordance

with the classication into explosion classes IIA or IIB.

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the device only to work with the products recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The pneumatic pump may only be operated under the following conditions:

The operating sta must be trained on the basis of this operating manual.

The safety regulations listed in this operating manual must be observed.

The operating, maintenance and repair information in this operating manual must

be observed.

The statutory requirements and accident prevention regulation standards in the

country of use must be observed.

The pneumatic pump can be used in potentially explosive areas (Zone 1). See Chapter 3.

2.3 FIELD OF APPLICATION

OPERATING MANUAL

VERSION 11/2015 ORDER NUMBER DOC2333553

2.5 PROCESSIBLE WORKING MATERIALS

Application

Water-based products

Solvent-based products

Low viscosity (<40 sec. DIN No. 4)

Medium viscosity (40 to 60 sec. DIN No. 4)

High viscosity ( >60 sec. DIN No. 4)

UV - sensitive products

Shear sensitive products

Humidity sensitive products

Legend

recommended limited suitability less suitable

Abrasive working materials and pigments!

Greater wear of parts carrying the product.

Do not use any grainy and abrasive working materials with large, sharp-edged

pigments.

Use the application-related model (ow rate/cycle, material packaging, valve seat,

etc.), as specied in Chapter 5.5.

Check if the uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.5.1.

NOTICE

Wear caused by abrasive working materials is not covered by the warranty.

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