WAGNER Jaguar Bedienungsanleitung

PROTEC

B_04259

IceBreaker Piston Pumps

Flow Rate 150 cm3 – 300 cm3

Version 05/2015

Translation of the Original

Operating Manual

150 cm3- 300 cm3

OPERATING MANUAL

VERSION 05/2015 ORDER NUMBER DOC2340282

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.3.1 Operating Manuals for the Individual Components 7

1.4 Abbreviations in the Text 7

1.5 Terminology for the Purpose of this Manual 8

2 CORRECT USE 9

2.1 Device Types 9

2.2 Type of Use 9

2.3 Use in an Explosion Hazard Area 9

2.4 Safety Parameters 9

2.5 Processible Working Materials 10

2.6 Recommended Application Areas 10

2.7 Reasonably Foreseeable Misuse 11

2.8 Residual Risks 11

3 IDENTIFICATION 12

3.1 Explosion Protection Identication 12

3.2 Identication X 12

3.3 Type Plate 13

4 GENERAL SAFETY INSTRUCTIONS 14

4.1 Safety Instructions for the Operator 14

4.1.1 Electrical Equipment 14

4.1.2 Personnel Qualications 14

4.1.3 Safe Work Environment 14

4.2 Safety Instructions for Sta 15

4.2.1 Safe Handling of WAGNER Spray Devices 15

4.2.2 Grounding the Device 16

4.2.3 Product Hoses 16

4.2.4 Cleaning and Flushing 17

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 18

4.2.6 Touching Hot Surfaces 18

5 DESCRIPTION 19

5.1 Design 19

5.2 Mode of Operation 19

5.3 Protective and Monitoring Equipment 20

5.4 Scope of Delivery 20

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Table of Contents

5.5 Data 21

5.5.1 Materials of Paint-wetted Parts 21

5.5.2 Recommended Packings 21

5.5.3 Technical Data 21

5.5.3.1 Technical Data for Jaguar and PROTEC 22

5.5.3.2 Measurements and Connections for Jaguar and PROTEC 23

5.5.3.3 Technical Data for Tiger 24

5.5.3.4 Measurements and Connections for Tiger 25

5.5.4 Volume Flow 26

5.5.5 Performance Diagrams 26

5.6 Pressure Regulator Unit 28

5.7 Pressure Relief 28

5.7.1 High-Pressure Filter (Option) 28

5.8 Air Filter Set PC (Option) 29

5.9 Heater Set PC (Option) 30

5.10 Feed Pump (Option) 31

6 ASSEMBLY AND COMMISSIONING 32

6.1 Training Assembly/Commissioning Sta 32

6.2 Storage and Installation Conditions 32

6.3 Transportation 32

6.4 Assembling the Pump 33

6.4.1 Ventilation of the Spray Booth 33

6.5 Grounding 34

6.6 Commissioning 35

7 OPERATION 36

7.1 Training the Operating Sta 36

7.2 Safety Instructions 36

7.2.1 General Rules for Making Adjustments to the Spray Gun 37

7.3 Emergency Stop 37

7.4 Spraying 38

7.5 Pressure Relief/Work Interruption 38

7.6 Basic Flushing 39

7.6.1 Filling with Working Material 39

8 CLEANING AND MAINTENANCE 40

8.1 Cleaning 40

8.1.1 Cleaning Sta 40

8.1.2 Safety Instructions 40

8.1.3 Decommissioning and Cleaning 41

8.1.4 Long-term Storage 41

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Table of Contents

8.2 Maintenance 42

8.2.1 Maintenance Sta 42

8.2.2 Safety Instructions 42

8.2.3 Regular Maintenance Work 43

8.2.4 Filling Separating Agent 43

8.2.5 Emptying the Pump 44

8.2.6 Filling the Empty Pump 45

8.2.7 Cleaning and Replacing the High-pressure Filter 46

8.2.8 Product Hoses, Tubes and Couplings 47

9 TROUBLESHOOTING AND RECTIFICATION 48

10 REPAIRS 49

10.1 Repair Sta 49

10.2 Mounting Materials 49

11 DISPOSAL 49

12 ACCESSORIES 50

12.1 Accessories for Product Outlet 50

12.2 Accessories for Product Inlet 52

12.2.1 Suction Hose 52

12.2.2 20 Liter Tank 53

12.3 Accessories for Trolley and Wall Mount 54

13 SPARE PARTS 55

13.1 How Can Spare Parts Be Ordered? 55

13.2 Overview of the Components 56

13.3 Air Motors 58

13.3.1 Jaguar Air Motor 9" 58

13.3.2 Air Motor Regulator for Jaguar and PROTEC 62

13.3.3 PROTEC Air Motor 10" 63

13.3.4 Tiger Air Motor 12" 67

13.3.5 Tiger Air Motor Regulator 71

13.4 Connection Sets 72

13.5 Fluid Sections 73

13.5.1 Fluid Section 150 cm3 73

13.5.2 Fluid Sections 200 cm3 – 240 cm3 76

13.5.3 Fluid Section 300 cm3 79

13.6 High-pressure Filter (up to 530 bar; 7687 psi) 82

13.7 Suction Hose DN38 84

13.8 Suction Tube PC 85

13.9 PC Heavy Duty Trolley 86

13.9.1 Air Filter Set PC 87

13.9.2 Heater Set PC 88

14 WARRANTY AND CONFORMITY DECLARATIONS 89

14.1 Important Notes Regarding Product Liability 89

14.2 Warranty Claim 89

14.3 CE Declaration of Conformity 90

14.4 Notes on National Regulations and Guidelines 90

150 cm3- 300 cm3

OPERATING MANUAL

VERSION 05/2015 ORDER NUMBER DOC2340282

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

1 ABOUT THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and to

the device and state measures for avoiding the hazard. These warning instructions fall into

the following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.

Non-observance may result in minor injury.

Notice - a possibly hazardous situation.

Non-observance may result in damage to property.

Note - provides information about particular characteristics and how to proceed.

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

WARNING

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its

consequences.

CAUTION

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word

indicates the hazard level.

The measures for preventing the danger and its consequences.

NOTICE

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to operating and service

sta.

The device may only be operated by trained sta and in compliance with this operating

manual. Operating and service personnel should be instructed according to the safety

instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

150 cm3- 300 cm3

OPERATING MANUAL

VERSION 05/2015 ORDER NUMBER DOC2340282

1.3 LANGUAGES

The operating manual is available in the following languages:

Language Order No. Language Order No. Language Order No.

German 2340281 English 2340282 French 2340285

Italian 2340284 Spanish 2340286 Russian 2351798

Japanese 2359824

The corresponding service manuals are available under the following

order number:

Language Order No. Language Order No.

German 2335993 English 2335994

1.4 ABBREVIATIONS IN THE TEXT

Continuous-ow heater operating manual:

Language Order No. Language Order No.

German 65860 English 65860

French 65860 Italian 65860

1.3.1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS

Number of pieces

Position

Marking in the spare parts lists

Order No. Order number

Double stroke

DN Nominal diameter

PN Nominal pressure

Two components

: Heavy duty

corrosion protection

Materials

Stainless steel

Polyethylene

Ultra-high molecular weight

polyethylene

Polytetrauorethylene

PTFE with graphite

PTFE

Leather

Additional languages on request or at:

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OPERATING MANUAL

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1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning Manual cleaning of devices and device parts with cleaning

agent

Flushing Internal ushing of paint-wetted parts with ushing agent

Sta qualications

Trained person Is instructed in the tasks assigned to him/her, the potential

risks associated with improper behavior as well as the

necessary protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/

her, the potential risks associated with improper behavior as

well as the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person A person who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge and is familiar with the relevant and generally

accepted rules of technology so that he/she can inspect and

assess the status of devices and coating systems based on

workplace safety.

In the context of

TRBS1203 (2010 /

Revision 2012)

Additional requirements for skilled persons are given in

the TRBS1203(2010/Revision 2012): Expert knowledge in

the areas of protection against excessive pressure, electrical

hazards, and explosion protection (where applicable).

150 cm3- 300 cm3

OPERATING MANUAL

VERSION 05/2015 ORDER NUMBER DOC2340282

2 CORRECT USE

2.1 DEVICE TYPES

2.2 TYPE OF USE

2.3 USE IN AN EXPLOSION HAZARD AREA

Pneumatic pump with spraypack:

The device is suitable for processing liquid materials like paints and lacquers in accordance

with the classication into explosion classes IIA or IIB.

The pneumatic pump can be employed in explosion hazard zones (Zone 1). See Chapter 3.

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the device only to work with the products recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The pneumatic pump may only be operated under the following conditions:

The operating sta must be trained on the basis of this operating manual.

The safety regulations listed in this operating manual must be observed.

The operating, maintenance and repair information in this operating manual must

be observed.

The statutory requirements and accident prevention regulation standards in the

country of use must be observed.

150 cm3- 300 cm3

OPERATING MANUAL

VERSION 05/2015 ORDER NUMBER DOC2340282

2.5 PROCESSIBLE WORKING MATERIALS

Abrasive working materials and pigments!

Greater wear of parts carrying the product.

Do not use any grainy and abrasive working materials with large, sharp-edged

pigments.

Use the application-related model (ow rate/cycle, material packaging, valve seat,

etc.), as specied in Chapter 5.5.

Check if the uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.5.1.

NOTICE

Wear caused by abrasive working materials is not covered by the warranty.

Working materials

Water-dilutable products

Solvent based materials

Primers

Epoxy and polyurethane lacquers, phenolic lacquers

Underside protection, re protection materials

Legend

recommended limited suitability less suitable

Application area

Steel-processing industry

Rail vehicle

Shipbuilding

Tank construction

Pipeline construction

Wind energy

Legend

recommended limited suitability less suitable

2.6 RECOMMENDED APPLICATION AREAS

Dieses Handbuch passt für folgende Modelle

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