Webasto Thermo Top C Bedienungsanleitung

IMPORTANT!

Danger warning:

The incorrect installation or repair of Webasto heating systems may cause a fire or the

escape or fatal carbon monoxide. This may result in serious or fatal injuries.

Special company training, technical documentation, special tools and special

equipment are required for the installation and repair of Webasto heating and cooling

systems.

NEVER attempt to install or repair Webasto heating or cooling systems unless you

have completed the company training and thus acquired the required technical skills

and unless you have the technical documentation, tools and equipment available to

you that are required for completing proper installation and repair work.

ALWAYS follow all Webasto installation and repair manuals and observe all the

warnings.

Webasto cannot accept any liability for defects and damage caused by the system

being installed by untrained personnel.

Feel the drive

Suzuki Grand Vitara

Petrol

From model 2006

Left-hand drive models only

Part No. 1310500A Cover charge Euro 10.00 © Webasto AG

Water heater

Thermo Top C

Auxiliary heating system

Installation Instructions

00 0002

Suzuki Grand Vitara

Validity

The vehicle types, engine types and equipment versions not listed in these installation instructions

have not been tested. It may nevertheless be possible to install the system using these installation

instructions.

The installation site for the digital timer and summer / winter switch should be agreed with the end

customer before installation!

Manufacturer Trade name Type EC licence no. / General operating permit

(homologation)

Suzuki Grand Vitara JB e4*2001/116*0091...

Engine type Engine type Output in kW Swept volume in cm³

J20A Petrol 103 1995

M16A Petrol 78 1586

Validity 2

Heater / installation kit 3

Foreword 3

General 3

Special tools 3

Notes on document 4

Preparations 5

Installation site for the heater 5

Electrical connections 6

Automatic air-conditioning blower control 7

Option Telestart 9

Option Thermo Call 10

Prepare installation site 11

Prepare heater 12

Install heater 13

Exhaust system 14

Integration in fuel system 16

Water connections 20

All vehicles 20

Only for 1.6 petrol 21

Only for 2.0 petrol 21

All vehicles 22

Combustion air 23

Completion 24

Operating instructions for the end customer 25

Tank connector template 26

Table of contents

Suzuki Grand Vitara

Heater / installation kit

optional control element as required:

additionally:

Foreword

These installation instructions apply to vehicles with Suzuki Grand Vitara with Petrol engines

(see page 2 for validity) model year 2006 and later, unless technical modifications on the vehicle

influence the installation, excluding all liability claims. Depending on the version and equipment in

the car, changes may be required to the installation work set out in these "installation instructions".

In any event, however, the directives in the "installation instructions" and "operating and servicing

instructions" for the Thermo Top C must be followed.

The appropriate engineering conventions and any instructions from the vehicle manufacturer must

be observed for the installation work.

General

Installation is carried out in accordance with general technical principles. Unless indicated otherwise in

the description, secure onto the hoses, cables and wiring harnesses using cable ties.

Fit a chafe guard over sharp edges (fuel hose cut open)!

Spray bare body parts, for example around drilled holes, with anti-corrosive wax (Tectyl 100K, order

No. 111329).

Special tools

- Torque wrench for 2.0 – 10 Nm

- Clamping claw

- Rivet nut pliers

Quantity Designation Order No.

1 Kit includes Thermo Top C petrol without digital timer 93001B

Quantity Designation Order No.

1 Digital timer 9005753C

1 Telestart T80 9007098A

Quantity Designation Order No.

1 Installation kit Suzuki Grand Vitara 1310357A

Special features are identified by the following symbols:

Mechanics

Electrics

Water connections

Fuel connections

Exhaust system

Combustion air

The arrow in the vehicle icon points to the position in

the vehicle and indicates the viewing direction

Suzuki Grand Vitara

Specific danger of serious or fatal accidents

Specific danger of damaging components

Specific fire and explosion hazard

Reference to general installation instructions for

Webasto components and to documents specific to the

vehicle supplied by the manufacturer

Note to a technical peculiarity

Notes on document

To give you a quick overview of the various procedures, you will find an identifier on the outside edge

at the top right on the appropriate page.

Suzuki Grand Vitara

Installation site for the heater

1Heater

Installation

position

Preparations

IMPORTANT!

- Drain the vehicle tank for removal according to the manufacturer’s instructions

- Disconnect the battery!

- Release the pressure from the cooling system!

- Transfer the factory number from the original rating plate to the duplicate rating plate

- Remove the inapplicable year number from the duplicate plate

- Fit the duplicate plate (model plate) in a suitable position where it is visible

- Completely remove the battery

- Remove the battery tray

- Remove the complete air filter and the intake hose

- Open the tank cover and vent the tank

- Close the tank cover again

- Remove the tank as instructed by the manufacturer

- Remove the tank fittings as instructed by the manufacturer

- Remove the air-conditioning control

- Remove the bottom footwell cover on the driver side (only with Thermo Call)

- Remove the bottom footwell cover on the passenger side

- Remove the A-pillar trim on the passenger side (only with Telestart and/or Thermo Call)

Suzuki Grand Vitara

Electrical connections

Wiring harness passage

1Rubber grommet

Digital timer

1Digital timer

Diagram

for routing

wiring

harness

Fuse holder, K3 relay

Consult circuit diagram page 8!

1Standard cable holder

5Remove cable from holder and secure with

cable tie (only 1.6 petrol), bend lug

4K3 relay, screw M5x12, washers, nut M5

3Fuse holder

2Fuse holder, screw M5x12, washers, nut M5

Optional summer/winter switch

1Summer/winter switch, hole diameter 12 mm

1mm²

Route the metering pump wiring

harness along the standard fuel

lines to the underbody (do this

later together with the fuel line)

Suzuki Grand Vitara

Automatic air-conditioning blower

control

Connection to the 2-pin plug of the blower

motor.

Make the connections using the supplied butt

connectors as shown in the circuit diagram.

1Plug 2-pin

Connection to

blower motor

Connection to the 32-pin plug G52 grey of the

air-conditioning control.

Make the connections using the supplied butt

connectors as shown in the circuit diagram.

1Plug G52 grey

2Standard violet/red cable insulated

3Cable black 1 mm² F4 Connection

air-condition-

ing control

1Plug G52 pin1

Plug air-

conditioning

control

Suzuki Grand Vitara

Circuit

diagram of

automatic

air

condition-

ing system

Webasto components Components Suzuki Colours and symbols

Key

HG Heater TT-C/E GM Blower motor rt red

F3 Fuse GR Blower relay ws white

K3 Blower relay F19 Fuse sw black

F4 Fuse 10A F40 Fuse br brown

KB Air-conditioning control gn green

G52 Plug 32-pin bl blue

vi violet

Insulate ends of cables

and secure out of the way

XCut

gn/

rt/ws

Webasto

Suzuki Grand Vitara

F4 10A

87a8786

85 30

bl/ws

F19 F40

St G52

rt/sw

vi/rt

Suzuki Grand Vitara

Option Telestart

2Fan housing

1Receiver, Velcro tape (self-adhesive)

To install

receiver

1Aerial

To install

aerial

Temperature sensor (only HTM 100)

1Temperature sensor

2Velcro tape (self-adhesive)

3Air shaft

Temperature

sensor

HTM 100

Suzuki Grand Vitara

Option Thermo Call

1Receiver, Velcro tape (self-adhesive 2x)

To install

receiver

1Aerial

To install

aerial

1Button

To install

button

111

Andere Handbücher für Thermo Top C

Inhaltsverzeichnis

Andere Webasto Boiler Handbücher

Webasto

Webasto Thermo Top E Bedienerhandbuch

Webasto

Webasto Thermo To Evo Parking Heater Bedienungsanleitung

Webasto

Webasto Mazda 3 MPS Bedienungsanleitung

Webasto

Webasto thermo top evo Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto thermo top evo Bedienerhandbuch

Webasto

Webasto Thermo Top C Bedienungsanleitung

Webasto

Webasto Thermo Top V Gebrauchsanweisung

Webasto

Webasto thermo top evo Bedienerhandbuch

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto Thermo Top Z Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto Thermo Top C Bedienungsanleitung

Webasto

Webasto Thermo Top Z Bedienungsanleitung

Webasto

Webasto thermo top evo Bedienerhandbuch

Webasto

Webasto thermo top evo Bedienerhandbuch

Webasto

Webasto Ford Focus Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienerhandbuch

Webasto

Webasto Thermo Top C-B Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto Suzuki Grand Vitara Bedienungsanleitung

Webasto

Webasto Thermo Top C Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Beliebte Boiler Handbücher anderer Marken

Kenmore

Kenmore 153.582400 Bedienungsanleitung

Applimo

Applimo Edel AIR Bedienungsanleitung

STIEBEL ELTRON

STIEBEL ELTRON Eltronom SHU 5 S Bedienungsanleitung

clage

clage E-Mini Series Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-180 Bedienungsanleitung

Bradford White

Bradford White EF Series Bedienungsanleitung

Eccotemp

Eccotemp 40-H Bedienungsanleitung

Dimplex

Dimplex ECSd125-580 Leitfaden

Dux

Dux 32FCR6N Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-148 (Type D) Fehlerbehebungshandbuch

Noritz

Noritz N-132M Gebrauchsanweisung

TESY

TESY GCV7/4S 10047 Technisches Datenblatt

A.O. Smith

A.O. Smith Gphe 50 Bedienungsanleitung

Koryo

Koryo KWHZF15Y Bedienungsanleitung

Pentair

Pentair PSC-14-4-02 Bedienungsanleitung

GE 40M06AAG Montageanleitung

Thermor

Thermor AEROMAX SPLIT 2 Bedienungsanleitung

American Hometec

American Hometec AHQ-B03X Bedienungsanleitung