Weider 8525 Bedienungsanleitung

USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you

have questions, or find there are

missing or damaged parts, we

will guarantee you complete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID DELAYS, PLEASE

CALL DIRECT TO OUR TOLL-

FREE CUSTOMER HOT LINE.

The trained technicians on our

customer hot line will provide

immediate assistance, free of

charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY19512

Serial No.

Write the serial number in the

space above for reference.

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

Serial Number Decal

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of

this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-

ning assembly.

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the weight system.

IMPORTANT PRECAUTIONS

1. Read all instructions in this manual and in

the accompanying literature before using the

weight system.

2. It is the responsibility of the owner to ensure

that all users of the weight system are ade-

quately informed of all precautions.

3. The weight system is intended for home use

only. Do not use the weight system in any

commercial, rental, or institutional setting.

4. Use the weight system only on a level sur-

face. Cover the floor beneath the weight sys-

tem to protect the floor.

5. Make sure all parts are properly tightened

each time you use the weight system.

Replace any worn parts immediately.

6. Keep children under 12 and pets away from

the weight system at all times.

7. Keep hands and feet away from moving

parts.

8. Always wear athletic shoes for foot protection.

9. The weight system is designed to support a

maximum user weight of 300 pounds.

10. Always stand on a foot plate when perform-

ing an exercise that could cause the weight

system to tip.

11. Never release the press arm, butterfly arms,

leg lever, lat bar, or nylon strap while weights

are raised. The weights will fall with great

force.

12. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

13. Always disconnect the lat bar from the

weight system when performing an exercise

that does not use the lat bar.

14. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

15. The decals shown below have been placed

on the weight system in the locations shown

on page 4. If a decal is missing or illegible,

call our toll-free Customer Hot Line at

1-800-999-3756 and order a free replacement

decal. Apply the decal in the location shown.

Keep hands and

fingers clear of

this area.

Decal 2

Decal 1

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 37 in.

Length: 44 in.

Foot Plate Low Pulley Station

High Pulley Station

Left Side

Right Side

Lat Bar

Decal 1

Decal 2

Leg Lever

Butterfly Arms

Press Arm

Preacher Pad

Weight Stack

Seat

Backrest

Thank you for selecting the versatile WEIDER®8525

weight system. The weight system offers a selection of

weight stations designed to develop every major mus-

cle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the weight system

will help you to achieve the specific results you want.

For your benefit, read this manual carefully before

using the weight system. If you have additional ques-

tions, please call our Customer Service Department

toll-free at 1-800-999-3756, Monday through Friday,

6 a.m. until 6 p.m. Mountain Time (excluding holidays).

To help us assist you, please note the product model

number and serial number before calling. The model

number is WESY19512. The serial number can be

found on a decal attached to the weight system (see

the front cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

Note: The terms “right side” and “left side”

are determined relative to a person sitting

on the seat; they do not correspond to right

and left on the drawings in the manual.

27 51

Press two 2” Square Outer Caps (51) onto the

ends of the Stabilizer (5). Press a 2” Square Inner

Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14) up

through the Stabilizer (5). Insert two 5/16” x 2 1/2”

Carriage Bolts (1) up through the Base (4). Note:

It may be helpful to place a piece of tape over

the bolt heads to hold the Bolts in place.

Attach the indicated end of the Base (4) to the

Stabilizer (5) with two 5/16” x 2 3/4” Carriage

Bolts (14) and two 5/16” Nylon Locknuts (3). Do

not tighten the Locknuts yet.

Frame Assembly

Before beginning assembly, make sure that

you have read and understand the informa-

tion in the box above.

For help identifying small parts, use the

PART IDENTIFICATION CHART in the cen-

ter of this manual.

•Assembly requires two people.

•Place all parts in a cleared area and remove the

packing materials. Do not dispose of the packing

materials until assembly is completed.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

•As you assemble the weight system, make sure

all parts are oriented as shown in the drawings.

•For help identifying small parts, use the PART

IDENTIFICATION CHART at the center of this

manual.

The following tools (not included) are required

for assembly:

• Two adjustable wrenches

• One rubber mallet

• One standard screwdriver

• One Phillips screwdriver

• Lubricant, such as grease or petroleum jelly,

and soapy water.

Assembly will be more convenient if you have a

socket set, a set of open-end or closed-end

wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

Everything in this manual is designed to ensure

that the weight system can be assembled suc-

cessfully by anyone. However, it is important to

realize that the weight system has many parts

and that the assembly process will take time.

Most people find that by setting aside plenty of

time, assembly will go smoothly.

ASSEMBLY

2. Press a 1” Square Inner Cap (65) into the Front

Upright (42).

Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4). Hand

tighten two 5/16” Nylon Locknuts (3) onto the

Carriage Bolts. Do not tighten the Locknuts

yet.

3. Attach the two Weight Guides (62) inside of the

Stabilizer (5) with two 5/16” x 2 3/4” Bolts (11),

two 5/16” Washers (8), two 1/2” x 17/32” Spacers

(61), and two 5/16” Nylon Locknuts (3).

Tighten the 5/16” Nylon Locknuts (3) used in

step 1.

Slide two Weight Bumpers (19) onto Weight

Guides (62). Stack the six Weights (25) on the

Weight Bumpers (19). Make sure that all of the

Weights are turned so the large pin grooves

are on the bottom of the Weights and on the

same side of the weight stack.

Press the Weight Tube Bumper (64) into the end

of the Weight Tube (63). Insert the Weight Tube

into the stack of Weights (25). Make sure that

the pins on the Weight Tube are resting in the

pin grooves in the upper Weight.

Lubricate the insides of the holes in the Top

Weight (76). Set the Top Weight onto the stack of

Weights (25).

811

Groove

Lubricate

Groove

6. Press two 1” x 7/8” Plastic Bushing (75) onto the

welded spacers on the Press Frame (17). Slide

the Press Frame into place on the Base (4) as

shown. Note: This will be a tight fit. The Plastic

Bushings should fit onto each end of the indi-

cated tube in the Base.

Lubricate the 3/8” x 8” Bolt (59) with grease.

Attach the Press Frame (17) to the Base (4) with

the Bolt and a 3/8” Nylon Locknut (21). Do not

overtighten the Locknut; the Press Frame

must be able to pivot easily. 7

44 78 55

317

Tube

Lubricate

Welded

Spacer

Arm Assembly

7. Press a 1 3/4” Square Inner Cap (44) into the top

of a Press Arm (46). Press two 1” Round Inner

Caps (49) into the ends of the handle on the

Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16” x 2 1/2” Bolts

(22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

4. Press two 2” Square Inner Caps (27) into the indi-

cated ends of the Top Frame (55). Press two

1 3/4” Square Inner Caps (44) into the ends of

the crossbar on the Top Frame. Press two Round

Inner Caps (78) into the top of the crossbar.

5. Attach the Top Frame (55) to the Front Upright

(42) with two 5/16” x 2 3/4” Bolts (11), two 5/16”

Washers (8), and two 5/16” Nylon Locknuts (3).

Attach the upper ends of the Weight Guides (62)

to the Top Frame (55) with a 5/16” x 6” Bolt (60)

and a 5/16” Nylon Locknut (3).

Tighten the 5/16” Nylon Locknuts (3) used in

steps 2 and 5.

Crossbar

8. Identify the Right Arm (48) and the Left Arm (47)

by the position of the welded bracket on each

Arm.

Lubricate both axles on the Top Frame (55).

Press a 1 3/4” Square Inner Cap (44) into the

lower end of the Left Arm (47). Wet the end of the

Arm with soapy water and slide a 10” Pad (45)

onto it.

Have another person slide the Left Arm (47) onto

the left axle on the Top Frame (55). Note: Be

careful not to confuse the Right Arm (48) with

the Left Arm. Make sure that the upper end of

the Left Arm is behind the indicated bracket

on the Top Frame.

Tap two 1” Retainers (69) and a 1” Round Cover

Cap (70) onto the right axle. Make sure that the

teeth on the Retainers bend toward the Cover

Cap, as shown in the inset drawing.

Attach the Right Arm (48) in the same manner.

9. During steps 9 through 20, refer to the CABLE

DIAGRAM on page 18 of this manual to verify

proper cable routing.

Locate the Short Cable (58). Lay the Cable in

the bracket on the Base (4) and under the Press

Frame (17). Attach a 3 1/2” Pulley (15) to the

bracket with a 3/8” x 2” Bolt (12) and a 3/8” Nylon

Locknut (21). Make sure that the end of the

Cable with the ball is on the indicated side of

the bracket.

10. Route the Short Cable (58) around a 3 1/2” Pulley

(15). Attach the Pulley and a Cable Trap (66) to

the lower hole in the Front Upright (42) with a 3/8”

x 3 3/4” Bolt (71), a 3/8” Washer (9), and a 3/8”

Nylon Locknut (21). Make sure that the Cable

Trap is turned to hold the Cable in place and

that the Cable is routed around the Pulley as

shown.

Bracket

Lubricate

Axle

Bracket

15 66 71

Cable Assembly

11. Note: The 3 1/2” Pulley (15) in this step has

been preassembled. It is shown exploded in

this drawing for clarity.

Route the Short Cable (58) around the 3 1/2”

Pulley (15) attached to the Press Frame (17).

Make sure that the Cable Trap (66) is turned to

hold the Cable in place and that the Cable is

routed around the Pulley as shown. Tighten

the 3/8” Nylon Locknut (21), 3/8” Washer (9), and

the 3/8” x 3 1/2” Bolt (16).

12. Route the Short Cable (58) around the 3 1/2”

Pulley (15). Attach the Pulley and a Cable Trap

(66) to the upper hole in the Front Upright (42)

with a 3/8” x 3 3/4” Bolt (71), a 3/8” Washer (9),

and a 3/8” Nylon Locknut (21). Make sure that

the Cable Trap is turned to hold the Cable in

place and that the Cable is routed around the

Pulley as shown.

13. Remove the preassembled 3 1/2” Pulley (not

shown) from the Long “U”-bracket (57).

Attach the end of the Short Cable (58) to the

Long “U”-bracket (57) with a 1/4” Nylon Locknut

(2) and a 1/4” Washer (10). See the inset draw-

ing. Do not overtighten the Nylon Locknut; it

should be threaded onto the end of the Cable

so only a couple of threads are showing

above the nut.

14. Note: The 3 1/2” Pulley (15) in this step has

been preassembled. It is shown exploded in

this drawing for clarity.

Locate the Long Cable (23). Route the Long

Cable around the indicated 3 1/2” Pulley (15)

attached to the Top Frame (55). Make sure that

the Cable is between the Pulley and the hook

and that the end of the Cable with the ball is

on the indicated side of the hook. Tighten the

3/8” x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut

(21).

23 15

Hook

Ball 71

15 58

17 916

15 66 71

15 66

12 57

15. Wrap the Long Cable (23) around a “V”-Pulley

(6). Attach the “V”-Pulley and a Long Cable Trap

(50) to the indicated bracket on the Front Upright

(42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon

Locknut (21). Make sure that the Long Cable

Trap is positioned to hold the Cable in place.

16. Route the Long Cable (23) around a “V”-pulley

(6). Attach the “V”-pulley and a Long Cable Trap

(50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt

(7) and a 3/8” Nylon Locknuts (21). Make sure

that the Long Cable Trap is positioned to hold

the Cable in the groove of the “V”-pulley.

Repeat this step with the Right Arm (48).

17. Note: The 3 1/2” Pulley (15) in this step has

been preassembled. It is shown exploded in

this drawing for clarity.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket (20).

Make sure that the Cable is in the groove of

the Pulley and that the Cable Trap (66) is

turned to hold the Cable in place. Tighten the

3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (21).

Make sure that the 5/16” x 5” Bolt (not shown) is

properly tightened and that the Pulley Bracket

(20) can move freely.

18. Attach a 3 1/2” Pulley (15) and a Cable Trap (66)

to the indicated hole in the Long “U”-bracket (57)

with a 3/8” x 2” Bolt (12) and a 3/8” Nylon

Locknut (21). Make sure that the Cable Trap is

inside of the “U”-bracket.

Route the Long Cable (23) between the 3 1/2”

Pulley (15) and the Cable Trap (66). Make sure

that the Cable is in the groove of the Pulley

and that the Cable and Pulley move smoothly.

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