Weiler E1650 Montageanleitung

WEILER E1250A REMIXING TRANSFER VEHICLE

E1650

Remixing Transfer

Vehicle

Operator’s and Maintenance

Manual

July 2018

S/N 1001 - UP

Part No. 44513

WEILER E1250A REMIXING TRANSFER VEHICLE

WEILER WARRANTY

-Exclusive Limited Warranty-

The manufacturer warrants each new WEILER PRODUCT to be free of defects in workmanship and

material at the time of shipment to first end-user. The warranty period is 12 months.

A. If a defect is found, and the authorized dealer is notified during the 12 month warranty period, the

manufacturer will repair or replace any part or component on the unit that fails to conform to the

warranty.

B. The manufacturer has the right to repair any part or component prior to replacement.

C. All new replacement parts will carry a six (6) month warranty. Remanufactured parts will carry a

ninety (90) day warranty.

D. ENGINES, TIRES, BATTERIES and ATTACHMENTS are normally warranted by their

manufacturers and may have different warranty than that of the manufacturer.

NO WARRANTY OF ANY KIND SHALL BE MADE WITH RESPECT TO:

A. Any defects or damage caused by misuse, misapplication, negligence accident or failure to maintain

or use the product in accordance with current operating instructions.

B. Any product that has been used with an attachment or in an application where excessive workload or

stress causes failure of the part or component.

C. Failure to conduct normal maintenance and operating service to include but not limited to providing

lubricants, coolant, fuel, inspections and regular tune-ups.

D. Unauthorized alterations, modifications and or replacements parts and components not manufactured

by the manufacturer.

THE MANUFACTURER IS NOT RESPONSIBLE FOR THE FOLLOWING:

A. Charges for travel time, mileage or overtime.

B. Airfreight charges for parts shipped to point of service.

C. Transportation charges to and from point of service.

D. Consumable parts such as cutting edges, filters and items expected to receive normal wear and tear.

E. Liability or damages of any type due to lost profits or expenses to acquire replacement products

EXCEPT AS SPECIFICALLY STATED ABOVE, THE MANUFACTURER MAKES NO WARRANTY

OR REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE

WARRANTY SET FORTH ABOVE AND THE OBLIGATIONS AND LIABILITIES OF THE

MANUFACTURER THEREUNDER REPRESENT CUSTOMER’S SOLE AND EXCLUSIVE

REMEDIES AND ARE EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER REMEDIES,

WARRANTIES, GUARANTIES OR LIABILITIES. THERE ARE NO WARRANTIES WHICH EXTEND

BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT SHALL THE

MANUFACTURER’S LIABILITY HEREUNDER EXCEED THE PURCHASE PRICE FOR THE

PRODUCTS, NOR SHALL THE MANUFACTURER BE LIABLE FOR ANY SPECIAL INDIRECT,

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

10/21/05

WEILER E1650 REMIXING TRANSFER VEHICLE

Product and Dealer Information

PRODUCT AND DEALER INFORMATION

Delivery Date:_______________________________

DEALER INFORMATION

Dealer Name_________________________________________________________________________________

Address_____________________________________________________________________________________

City_________________________________________________________________________________________

State__________________________________________ Zip / Post Code________________________________

Country_______________________________________ Phone________________________________________

OWNER INFORMATION

Owner Name_________________________________________________________________________________

Address_____________________________________________________________________________________

City_________________________________________________________________________________________

State_________________________________________ Zip / Post Code_________________________________

Country______________________________________ Phone_________________________________________

MACHINE IDENTIFICATION NUMBERS

Engine Model Number________________________________________________________________________

Engine Serial Number________________________________________________________________________

Machine Model Number_______________________________________________________________________

Machine Product Identification Number ________________________________________________________

WEILER E1650 REMIXING TRANSFER VEHICLE

ii Receiving and Delivery Report

RECEIVING AND DELIVERY REPORT

DEALER PREP

Check and perform the following:

General

____ Check machine for shipping damage or shortage.

____ Check that all optional and loose items are included with machine.

____ Check that all safety signs and control decals are not damaged.

____ Check that the Operator’s and Maintenance Manual is attached to machine.

____ Check neutral start system and engine stop operations.

____ Check for fluid leaks. If leak is found, correct leak and check component fluid level.

Engine/Drivetrain

____ Check fuel and DEF levels.

____ Check oil level.

____ Check coolant level.

Hydraulics

____ Check fluid level.

____ Check for proper function.

DELIVERY

Check and perform the following with the operator/owner:

Machine

____ Review all sections of this Operator’s and Maintenance Manual.

____ Fill out Dealer, Owner, and Machine information sections in this manual.

Review of Operation

____ Overall explanation and demonstration of how the machine works.

____ Explain machine and operator safety.

____ Preparing machine for operation.

WEILER E1650 REMIXING TRANSFER VEHICLE

iii

TABLE OF CONTENTS

Product and Dealer Information . . . . . . . . . . . . i

Receiving and Delivery Report . . . . . . . . . . . . ii

Table of Contents . . . . . . . . . . . . . . . . . . . . . . iii

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . vi

SAFETY

Safety Messages . . . . . . . . . . . . . . . . . . . . .1-1

General Safety Rules . . . . . . . . . . . . . . . . . .1-5

Check Laws and Regulations . . . . . . . . . . . .1-5

Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . .1-6

Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . .1-6

MACHINE CONTROLS

Machine Description. . . . . . . . . . . . . . . . . . .2-1

Machine Terminology . . . . . . . . . . . . . . . . .2-2

Machine Controls . . . . . . . . . . . . . . . . . . . . .2-3

OPERATING INSTRUCTIONS

Operator Qualifications. . . . . . . . . . . . . . . . .3-1

Personal Protection . . . . . . . . . . . . . . . . . . .3-2

Sound Levels . . . . . . . . . . . . . . . . . . . . . . . .3-3

Vibration Levels . . . . . . . . . . . . . . . . . . . . . .3-3

Prepare the Area . . . . . . . . . . . . . . . . . . . . .3-4

Mounting and Dismounting. . . . . . . . . . . . . .3-6

Pre-Starting Inspection (Before Each Use) .3-6

Machine Starting Procedure . . . . . . . . . . . . .3-7

Jump-Starting . . . . . . . . . . . . . . . . . . . . . . . .3-9

Machine Starting Procedure - Cold Start . .3-11

Machine Shutdown Procedure . . . . . . . . . .3-13

Preparing Machine . . . . . . . . . . . . . . . . . . .3-15

Driving Machine . . . . . . . . . . . . . . . . . . . . .3-18

Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

Machine Cleanup . . . . . . . . . . . . . . . . . . . .3-27

Cleaning or Removing Material . . . . . . . . .3-28

TRANSPORTING

Lifting Machine. . . . . . . . . . . . . . . . . . . . . . . 4-1

Roading Machine . . . . . . . . . . . . . . . . . . . . . 4-1

Limp Mode . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Towing/Retrieving Machine . . . . . . . . . . . . . 4-3

Trailering Machine . . . . . . . . . . . . . . . . . . . . 4-5

MAINTENANCE

Safety Messages . . . . . . . . . . . . . . . . . . . . 5-1

Safety Signs. . . . . . . . . . . . . . . . . . . . . . . . . 5-3

General Information . . . . . . . . . . . . . . . . . . . 5-3

Welding Precautions . . . . . . . . . . . . . . . . . . 5-4

Engine Maintenance . . . . . . . . . . . . . . . . . . 5-5

Maintenance Schedule . . . . . . . . . . . . . . . . 5-6

Maintenance Procedures . . . . . . . . . . . . . . . 5-7

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49

SPECIFICATIONS

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Performance Specifications . . . . . . . . . . . . .A-2

Engine Specifications. . . . . . . . . . . . . . . . . .A-3

Fluid Capacities . . . . . . . . . . . . . . . . . . . . . .A-4

Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

Hydraulic System Specifications . . . . . . . . .A-5

FAULT CODES

Electronic Display Error Fault Codes . . . . . .B-1

SCHEMATICS

Electrical Schematic. . . . . . . . . . . . . . . . . . .C-1

Hydraulic Schematic . . . . . . . . . . . . . . . . .C-10

This page intentionally left blank.

WEILER E1650 REMIXING TRANSFER VEHICLE

Foreword

FOREWORD

This manual is an important part of the machine and provides correct procedures for machine

operation and maintenance. Proper maintenance and service are essential for safety and for efficient

operation of the machine. Do not use the machine if it is not in suitable operating condition. Read and

understand these instructions thoroughly before operating the machine for the first time or

maintaining machine. Failure to do so could result in personal injury or equipment damage. Contact

an authorized Weiler dealer if you do not understand the instructions in this manual or need

additional information.

This tethered manual must remain with the machine at all times. Store it in the manual storage box.

Replace manual immediately if lost, damaged, or unreadable. If you sell the machine, be sure this

manual is transferred to the new owner.

If a question arises concerning the equipment, contact an authorized Weiler dealer. Factory-trained

personnel and genuine replacement parts are available for all service requirements.

To maintain and help ensure trouble-free operation of this machine, the routine maintenance as

specified in this manual must be carried out at the recommended intervals.

The instructions, illustrations, an specifications in this manual are based on the latest information

available at time of publication. This machine may have product improvements and features not yet

contained in this manual. Dimensions and weights are approximate and the illustrations may not

show the equipment in standard configuration.

The following acronyms may be used throughout this manual:

• CAN - Controller Area Network,

•CW-Clockwise,

• CCW - counterclockwise,

• DEF - Diesel Exhaust Fluid,

• DOC - Diesel Oxidation Catalyst,

• DPF - Diesel Particulate Filter,

• ECM - Electronic Control Module,

• LCD - Liquid Crystal Display,

• LED - Light Emitting Diode,

• PPE - Personal Protective Equipment,

• SMV - Slow Moving Vehicle, and

• SCR - Selective Catalytic Reduction.

Make no modifications to machine unless specifically requested or authorized by Weiler. Modification

of this machine could mean that it will no longer meet applicable standards or regulations, and the

machine may not function properly or in accordance with these operating instructions. Machine

modification should only be performed and verified for operational and safety requirements by

competent personnel.

Weiler reserves the right to make changes at any time without notice or obligation.

This equipment may be covered by one or more U.S. patents listed at

www.weilerproducts.com/patents.

WEILER E1650 REMIXING TRANSFER VEHICLE

vi Introduction

INTRODUCTION

Thoroughly read and understand these instructions and store the tethered manual in the manual

holder on the machine for future reference.

When purchasing a used Weiler machine you are requested to contact Weiler Customer Service at

641-828-6622 or at www.weilerproducts.com and request a customer login and password to gain

access to online manuals for this machine.

Additional copies of the manuals are available from an authorized Weiler dealer. When ordering a

new manual, use the part number on the front cover.

INTENDED USE

A E1650 Remixing Transfer Vehicle is used to transfer bulk asphalt material from delivery vehicles

to a paving machine. The machine receives paving material in the forward dump hopper, or picks

windrowed material up off of the roadway, delivers the material to the center hopper for storage and

remixing, and then conveys the material to the hopper of a paving machine.

Always use the machine in accordance with the instructions contained in this Operator’s and

Maintenance Manual, safety signs on the machine, and other material provided by Weiler. Usage in

any other way is considered contrary to the intended use.

Proper maintenance and repair are essential for safety and for efficient operation of the machine. Do

not use the machine if it is not in suitable operating condition.

This safety alert system identifies important safety messages in this

manual.

When you see this symbol, be alert, your safety is involved, carefully read

the message that follows, and inform other operators.

WEILER E1650 REMIXING TRANSFER VEHICLE

1-1

Safety 1

Safety Messages

SECTION 1: SAFETY

SAFETY MESSAGES

General safety messages appear in this Safety Messages section. Specific safety messages are located

in appropriate sections of the manual where a potential hazard can occur if the instructions or

procedures are not followed.

Personal Safety

A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol.

Safety signs with signal word “DANGER”, “WARNING”, or “CAUTION” are located near specific

hazards.

Machine or Property Damage

The signal word ˆNOTICE˜ is not used with a safety alert symbol and is followed by specific

instructions.

Decals with the signal word ˆNOTICE˜ are located near specific areas where machine or property

damage can occur.

DANGER indicates a hazardous situation that, if not avoided, will result in

death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result

in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result

in minor or moderate injury.

This is the safety alert symbol. This symbol is used in combination with an

exclamation mark or other symbols to alert you to the potential for bodily

injury or death.

NOTICE indicates information considered important, but not hazard related.

It is used to inform about possible machine and/or property damage.

This symbol indicates that machine damage can occur if proper procedures

are not followed, or at least one part of the machine is not operating correctly.

Shutting down machine may not be necessary, but some maintenance may be

required.

DANGER

WARNING

CAUTION

NOTICE

WEILER E1650 REMIXING TRANSFER VEHICLE

1-2

Safety

Safety Messages

Refer to "Machine Shutdown Procedure", page 4-9, for instructions.

WARNING

Read Operator’s and Maintenance Manual and safety signs before operating

machine.

WARNING

Check machine before operating. Machine must be in good operating

condition and all safety equipment installed and functioning properly.

WARNING

Wear personal protective equipment (PPE). Dress properly. Wear close-

fitting clothing and confine long hair. Avoid wearing jewelry, such as rings,

wristwatches, necklaces, or piercings. Refer to “Personal Protective

Equipment” in the Operator’s and Maintenance sections of this manual for

additional requirements.

WARNING

Follow Shutdown Procedure before inspecting, fueling, cleaning,

transporting, lubricating, repairing, or servicing machine.

WARNING

Runover possible. Contact with moving parts can cut or crush.

Make sure no one is working on, underneath, or close to machine before

starting engine or moving machine. Ensure area is free of personnel. Keep

spectators away.

WARNING

Falling load can crush.

Never work under lifted load unless load is securely supported to prevent

falling.

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