Western Tornado Bedienungsanleitung

This document supersedes all editions with an earlier date.

September 15, 2009

Lit. No. 95748, Rev. 03

Tornado™ Hopper Spreader

Owner's Manual

This manual is for WESTERN®Tornado Hopper Spreaders with serial numbers

beginning with 0607–0903.

CAUTION

Read this manual before installing or

operating the spreader.

Western Products, PO Box 245038, Milwaukee, WI 53224-9538 • www.westernplows.com

Lit. No. 95748/95749, Rev. 03 3 September 15, 2009

TABLE OF CONTENTS

PREFACE.................................................................... 5

Owner's Information.............................................. 5

SAFETY INFORMATION............................................ 6

Safety Deﬁnitions.................................................. 6

Warning/Caution Labels ....................................... 6

Safety Precautions................................................ 7

Personal Safety..................................................... 7

Fire and Explosion ................................................ 8

Cell Phones........................................................... 8

Ventilation ............................................................. 8

Noise..................................................................... 8

Battery Safety ....................................................... 8

Torque Chart ......................................................... 8

LOADING.................................................................... 9

Material Weights ................................................... 9

Load Volume .................................................. 9

Certiﬁcation........................................................... 9

Spreader Speciﬁcations...................................... 10

Determining Vehicle Payload.............................. 10

Determining Vehicle Payload Worksheet ..... 11

MOUNTING THE SPREADER ................................. 12

OPERATING THE SPREADER – CAB CONTROL .14

Starting and Stopping the Motor......................... 14

Adjusting Spinner Speed .................................... 14

Blast/Maximum Speed........................................ 14

Diagnostic Indicator Light ................................... 14

REMOVING THE SPREADER ................................. 15

MAINTENANCE........................................................ 16

Grease Fittings ................................................... 16

Drive Belt and Chain Tension ............................. 16

Conveyor Belt Tension........................................ 17

After Each Use.................................................... 18

Storage ............................................................... 18

At the End of Each Season or

After Extended Storage............................. 19

Recycle ............................................................... 19

Gear Oil Speciﬁcation......................................... 19

HARNESS WIRING DIAGRAM................................ 20

TROUBLESHOOTING GUIDE ................................. 21

NOTES ...................................................................... 23

Lit. No. 95748/95749, Rev. 03 4 September 15, 2009

Lit. No. 95748, Rev. 03 5 September 15, 2009

SPREADER OWNER DATA SHEET

This manual has been prepared to acquaint you with

the safety information, operation and maintenance of

your new hopper spreader. Please read this manual

carefully and follow all recommendations. This will

help ensure proﬁtable and trouble-free operation of

your hopper spreader. Keep this manual accessible. It

is a handy reference in case minor service is required.

When service is necessary, bring your hopper

spreader to your local outlet. They know your spreader

best and are interested in your complete satisfaction.

NOTE: This spreader is designed to spread

snow and ice control materials only. Do not use

it for purposes other than those speciﬁed in this

manual.

OWNER'S INFORMATION

Owner's Name: ______________________________________________________________________

Date Purchased: _____________________________________________________________________

Outlet Name: ______________________________________________ Phone:__________________

Outlet Address: _______________________________________________________________________

Vehicle Model: _______________________________________________ Year: ________________

Spreader Type (Model):________________________________ Serial #: ______________________

Length:________________________ Weight: __________________ lb/kg: _______________

Lit. No. 95748/95749, Rev. 03 6 September 15, 2009

• DO NOT exceed GVWR or GAWR with spreader and load.

• Turn spreader OFF before filling, adjusting or cleaning.

• Bystanders to stay a minimum of 25 feet away from operating spreader.

• DO NOT climb into or ride on spreader.

• Keep hands, feet and clothing away from moving conveyor and spinner.

• Read Owner's Manual before operating or servicing spreader.

• Empty and clean spreader after every use.

CAUTION

WARNING

68584

SAFETY INFORMATION

WARNING/CAUTION LABELS

Please become familiar with the Warning and Caution

labels on the spreader.

NOTE: If labels are missing or cannot be read, see

your sales outlet.

Both

Sides

SAFETY DEFINITIONS

CAUTION

Indicates a potentially hazardous situation

that, if not avoided, may result in minor or

moderate injury. It may also be used to alert

against unsafe practices.

NOTE: Indicates a situation or action that can lead

to damage to your spreader and vehicle or other

property. Other useful information can also be

described.

WARNING

Indicates a potentially hazardous situation

that, if not avoided, could result in death or

serious personal injury.

CAUTION

Do not lift spreader by this member.

Lifting here could cause personal

injury and property damage.

67272

Lit. No. 95748/95749, Rev. 03 7 September 15, 2009

SAFETY INFORMATION

SAFETY PRECAUTIONS

Improper installation and operation could cause

personal injury, and/or equipment and property damage.

Read and understand labels and the Owner's Manual

before installing, operating or making adjustments.

WARNING

• Driver to keep bystanders minimum of

25 feet away from operating spreader.

• Before working with the spreader, secure all

loose-ﬁtting clothing and unrestrained hair.

• Before operating the spreader, verify all

safety guards are in place.

• Before servicing the spreader, wait for

conveyor and spinner to stop.

• Do not climb into or ride on spreader.

WARNING

Overloading could result in an accident or

damage. Do not exceed GVWR or GAWR

ratings as found on the driver-side door

cornerpost of the vehicle. See Loading

Section to determine maximum volumes of

spreading material.

WARNING

Do not install the control for this product in

the deployment path of an air bag. Refer to

vehicle manufacturer's manual for air bag

deployment area(s).

CAUTION

If rear directional, CHMSL light or brake

stoplights are obstructed by the spreader, the

lights shall be relocated, or auxiliary directional

or brake stoplights shall be installed.

CAUTION

During the hopper spreader installation

we recommend the addition of an OSHA

compliant Backup Alarm. This alarm is

required for OSHA governed employers.

CAUTION

• Do not operate a spreader in need of

maintenance.

• Before operating the spreader, reassemble

any parts or hardware removed for cleaning

or adjusting.

• Before operating the spreader, remove

materials such as cleaning rags, brushes,

and hand tools from the spreader.

• While operating the spreader, use auxiliary

warning lights, except when prohibited by

law.

• Tighten all fasteners according to the

Torque Chart. Refer to Torque Chart for the

recommended torque values.

CAUTION

Disconnect electric and/or hydraulic power

and tag out if required before servicing or

performing maintenance.

CAUTION

DO NOT leave unused material in hopper.

Material can freeze or solidify, causing unit to not

work properly. Empty and clean after each use.

NOTE: Lubricate grease ﬁttings after each use.

Use a good quality multipurpose grease.

PERSONAL SAFETY

• Remove ignition key and put the vehicle in park or

in gear to prevent others from starting the vehicle

during installation or service.

• Wear only snug-ﬁtting clothing while working on

your vehicle or spreader.

• Do not wear jewelry or a necktie, and secure long

hair.

• Wear safety goggles to protect your eyes from

battery acid, gasoline, dirt and dust.

• Avoid touching hot surfaces such as the engine,

radiator, hoses and exhaust pipes.

• Always have a ﬁre extinguisher rated BC handy,

for ﬂammable liquids and electrical ﬁres.

Lit. No. 95748/95749, Rev. 03 8 September 15, 2009

SAFETY INFORMATION

FIRE AND EXPLOSION

Be careful when using gasoline. Do not use gasoline

to clean parts. Store only in approved containers away

from sources of heat or ﬂame.

CELL PHONES

A driver's ﬁrst responsibility is the safe operation of

the vehicle. The most important thing you can do

to prevent a crash is to avoid distractions and pay

attention to the road. Wait until it is safe to operate

Mobile Communication Equipment such as cell

phones or two-way radios.

VENTILATION

NOISE

Airborne noise emission during use is below 70 dB(A)

for the spreader operator.

BATTERY SAFETY

TORQUE CHART

Recommended Fastener Torque

Chart (ft-lb)

Size SAE

Grade 2

SAE

Grade 5

SAE

Grade 8

1/4-20

5/16-18

3/8-16

3/8-24

7/16-14

1/2-13

9/16-12

5/8-11

3/4-10

7/8-9

1-8

150

220

110

150

250

378

583

115

165

225

370

591

893

Metric Grade 8.8 (ft-lb)

Size TorqueSize

Torque

M 6

M 8

M 10

M 12

M 14

M 16

155

These torque values apply to fasteners

except those noted in the instruction.

CAUTION

Batteries normally produce explosive gases

which can cause personal injury. Therefore,

do not allow ﬂames, sparks or lit tobacco

to come near the battery. When charging or

working near a battery, always cover your

face and protect your eyes, and also provide

ventilation.

Batteries contain sulfuric acid which burns

skin, eyes and clothing.

Disconnect the battery before removing or

replacing any electrical components.

CAUTION

Read instructions before assembling.

Fasteners should be ﬁnger tight until

instructed to tighten according to torque

chart. Use standard methods and practices

when attaching spreader including proper

personal protective safety equipment.

WARNING

Vehicle exhaust contains lethal fumes.

Breathing these fumes, even in low

concentrations, can cause death. Never

operate a vehicle in an enclosed area without

venting exhaust to the outside.

WARNING

Gasoline is highly ﬂammable and gasoline

vapor is explosive. Never smoke while

working on vehicle. Keep all open ﬂames

away from gasoline tank and lines. Wipe up

any spilled gasoline immediately.

Lit. No. 95748/95749, Rev. 03 9 September 15, 2009

26" (1.3 cu yd)

18" (0.9 cu yd)

12" (0.5 cu yd)

This Manual covers vehicles which have been

recommended for carrying the hopper spreader.

Please see your local dealer for proper vehicle

applications.

MATERIAL WEIGHTS

Material Density

(lb per cubic yd)

Fine Salt – Dry 1,350

Coarse Salt – Dry 1,215

Coarse Sand – Dry 2,700

Coarse Sand – Wet 3,240

Cinders 1,080

LoadVolume

CERTIFICATION

WARNING

Overloading could result in an accident or

damage. Do not exceed GVWR or GAWR

as found on the driver-side cornerpost of

vehicle.

WARNING

New untitled vehicle installation of a spreader

requires National Highway Trafﬁc Safety

Administration altered vehicle certiﬁcation

labeling. Installer to verify that struck load of

snow or ice control material does not exceed

GVWR or GAWR rating label and complies

with FMVSS.

CAUTION

Read and adhere to manufacturer's ice

control package labeling including Material

Safety Data Sheet requirements.

Lit. No. 95748/95749, Rev. 03 10 September 15, 2009

Spreader

Description

Overall

Length (in)

Empty

Weight (lb)

Capacity

Struck

(cu yd)

Capacity

Rounded

(cu yd)

Overall

Width (in)

Overall

Height (in)

Recommended

Use

Regular Capacity

7' Hopper Body

Double-Wall Poly

84 550 1.3 1.5 50 37

3/4 or 1 Ton Pickup

Trucks above

8500 lb GVWR

Spreader Speciﬁcations

Determining Vehicle Payload

1. Install hopper spreader and optional equipment

according to the instructions.

2. Install or attach any other equipment that will be

on the vehicle while the hopper spreader will be in

use (step bumper, trailer hitch, snowplows, etc.).

Fill gas tanks.

3. Obtain the Gross Vehicle Weight Rating (GVWR),

Front Gross Axle Weight Rating (FGAWR), and

Rear Gross Axle Weight Rating (RGAWR) from

the certiﬁcation label located inside the driver-side

door jamb or door.

4. With the occupants in the truck for normal hopper

spreader operation, weigh the vehicle to obtain

gross vehicle weight (GVW).

5. Subtract the GVW from the GVWR to determine

the available material payload.

6. Obtain the weight per cubic yard (lb/cu yd) of

the desired material. Divide the weight into the

payload to determine the maximum volume of

material that can be carried.

7. Compare the maximum volume to determine the

maximum height of the material in the hopper

spreader.

8. Fill hopper with the material to the calculated

height. Re-weigh vehicle with occupants and

verify the GVW, Front Gross Axle Weight and

Rear Gross Axle Weight are less than the

vehicle's ratings.

9. Repeat steps 7 and 8 for each type of material.

Refer to "Determining Vehicle Payload" worksheet for

an example and worksheet.

WARNING

Overloading could result in an accident or

damage. Do not exceed GVWR or GAWR ratings

as found on the driver-side door cornerpost of

the vehicle. See Loading Section to determine

maximum volumes of spreading material.

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