WIKA IPT-10 Bedienungsanleitung

Operating Instructions

Process pressure transmitter IPT-10 Vers.2.0-

ceramic sensor

Proﬁbus PA

Document ID:

31541

Contents

1About this document

1.1Function.................................. 4

1.2Target group .............................. 4

1.3Symbolism used............................ 4

2For your safety

2.1Authorised personnel ........................ 5

2.2Appropriate use ............................ 5

2.3Warning about misuse ....................... 5

2.4General safety instructions .................... 5

2.5Safety label on the instrument .................. 6

2.6CE conformity ............................. 6

2.7Measuring range -permissible process pressure . . . . 6

2.8Fulﬁllment of NAMUR recommendations .......... 6

2.9Safety instructions for Ex areas ................. 6

3Product description

3.1Structure ................................. 7

3.2Principle of operation ........................ 8

3.3Operation................................. 8

3.4Packaging,transport and storage ............... 8

4Mounting

4.1General instructions ......................... 10

4.2Mounting instructions ........................ 12

4.3Mounting steps............................. 12

5Connecting to power supply

5.1Preparing the connection ..................... 13

5.2Connection procedure........................ 14

5.3Wiring plan,single chamber housing ............. 15

5.4Wiring plan,double chamber housing ............ 16

5.5Switch on phase............................ 17

6Set up with the indicating and adjustment module

6.1Short description ........................... 19

6.2Insert indicating and adjustment module........... 19

6.3Adjustment system .......................... 21

6.4Setup steps ............................... 22

6.5Menu schematic ............................ 31

6.6Saving the parameter adjustment data ............ 33

7Setup with PDM

7.1Parameter adjustment with PDM ................ 34

8Maintenance and fault rectiﬁcation

8.1Maintenance,cleaning ....................... 35

8.2Fault rectiﬁcation ........................... 35

2Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor •Proﬁbus PA

Contents

31541-EN-110418

8.3Instrument repair . . ......................... 37

9Dismounting

9.1Dismounting steps .......................... 38

9.2Disposal ................................. 38

10 Supplement

10.1Technical data ............................. 39

10.2Information on Proﬁbus PA .................... 47

Supplementary documentation

Information:

Supplementary documents appropriate to the ordered version come

with the delivery.You can ﬁnd them listed in chapter "Product

description".

Instructions manuals for accessories and replacement parts

Tip:

To ensure reliable setup and operation of your IPT-1*Vers.2.0,we

oﬀer accessories and replacement parts.The corresponding docu-

mentations are:

lOperating instructions manual "External indicating and adjustment

unit"

Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor•Proﬁbus PA 3

Contents

31541-EN-110418

1About this document

1.1Function

This operating instructions manual provides all the information you

need for mounting,connection and setup as well as important

instructions for maintenance and fault rectiﬁcation.Please read this

information before putting the instrument into operation and keep this

manual accessible in the immediate vicinity of the device.

1.2Target group

This operating instructions manual is directed to trained qualiﬁed

personnel.The contents of this manual should be made available to

these personnel and put into practice by them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution:If this warning is ignored,faults or malfunctions can

result.

Warning:If this warning is ignored,injury to persons and/or serious

damage to the instrument can result.

Danger:If this warning is ignored,serious injury to persons and/or

destruction of the instrument can result.

Exapplications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor •Proﬁbus PA

1About this document

31541-EN-110418

2For your safety

2.1Authorised personnel

Mount and set up the pressure transmitter only if you know the

applicable national regulations and have the appropriate qualiﬁcation.

You must be aquainted with the regulations and instructions for

hazardous areas,measurement and control technology as well as

electrical circuits because the pressure transmitter is "electrical

equipment"according to EN 50178.Depending on the application

conditions,it is necessary that you have appropriate knowledge,e.g.

concerning corrosive products or high pressure.

2.2Appropriate use

IPT-1*Vers.2.0is a pressure transmitter for measurement of gauge

pressure,absolute pressure and vacuum.

You can ﬁnd detailed information on the application range in chapter

"Product description".

Operational reliability is ensured only if the instrument is properly used

according to the speciﬁcations in the operating instructions manual as

well as possible supplementary instructions.

For safety and warranty reasons,any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer.Arbitrary

conversions or modiﬁcations are explicitly forbidden.

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to system

components through incorrect mounting or adjustment.

2.4General safety instructions

This is a high-tech instrument requiring the strict observance of

standard regulations and guidelines.The user must take note of the

safety instructions in this operating instructions manual,the country-

speciﬁc installation standards as well as all prevailing safety

regulations and accident prevention rules.

The instrument must only be operated in a technically ﬂawless and

reliable condition.The operator is responsible for trouble-free

operation of the instrument.

During the entire duration of use,the user is obliged to determine the

compliance of the necessary occupational safety measures with the

current valid rules and regulations and also take note of new

regulations.

Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor•Proﬁbus PA 5

2For your safety

31541-EN-110418

2.5Safety label on the instrument

The safety approval markings and safety tips on the device must be

observed.

2.6CE conformity

This device fulﬁlls the legal requirements of the applicable EC

guidelines.By attaching the CE mark,we provide conﬁrmation of

successful testing.

2.7Measuring range -permissible process press-

ure

Due to the application,a measuring cell with higher measuring range

than the permissible pressure range of the process pressure can be

integrated.The permissible process pressure is stated with "process

pressure"on the type label,see chapter 3.1"Conﬁguration".For safety

reasons,this range must not be exceeded.

2.8Fulﬁllment of NAMUR recommendations

The device fulﬁlls the requirements of the applicable NAMUR

recommendations.

2.9Safety instructions for Ex areas

Please note the Ex-speciﬁc safety information for installation and

operation in Ex areas.These safety instructions are part of the

operating instructions manual and come with the Ex-approved

instruments.

6Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor •Proﬁbus PA

2For your safety

31541-EN-110418

3Product description

3.1Structure

The scope of delivery encompasses:

lIPT-1*Vers.2.0process pressure transmitter

lDocumentation

-this operating instructions manual

-Operating instructions manual "Indicating and adjustment

module"(optional)

-Supplementary instructions manual "Plug connector for con-

tinuously measuring sensors"(optional)

-Ex-speciﬁc"Safety instructions"(with Ex versions)

-if necessary,further certiﬁcates

The IPT-1*Vers.2.0consists of the components:

lProcess ﬁtting with measuring cell

lHousing with electronics,optionally available with plug connector

lHousing cover,optionally available with indicating and adjustment

module

The components are available in diﬀerent versions.

Fig.1:Example of a IPT-1*Vers.2.0with manometer connection G½A

according to EN 837 and Alu housing

1Housing cover with integrated indicating and adjustment module (optional)

2Housing with electronics

3Process ﬁtting with measuring cell

The type label contains the most important data for identiﬁcation and

use of the instrument:

lArticle number

lSerial number

lTechnical data

Scope of delivery

Constituent parts

Type label

Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor•Proﬁbus PA 7

3Product description

31541-EN-110418

3.2Principle of operation

IPT-1*Vers.2.0is a pressure transmitter for measurement of gauge

pressure,absolute pressure or vacuum.Measured products are

gases,vapours and liquids.

Sensor element is the ceramic measuring cell with rugged ceramic

diaphragm.The process pressure causes a capacitance change in the

measuring cell via the diaphragm.This change is converted into an

appropriate output signal and outputted as measured value.

The measuring cell is also equipped with a temperature sensor.The

temperature value can be displayed via the indicating and adjustment

module or processed via the signal output.

Power supply via the Proﬁbus DP/PA segment coupler.Atwo-wire

cable according to Proﬁbus speciﬁcation serves as carrier of both

power and digital data transmission for multiple sensors.The

instrument proﬁle of IPT-1*Vers.2.0corresponds to proﬁle speciﬁ-

cation version 3.0.

The GSD (instrument master ﬁles)and bitmap ﬁles necessary for

planning your Proﬁbus DP (PA)communication network are available

from the download section on the WIKA homepage www.wika.com

under "Service".There you can also ﬁnd the appropriate certiﬁcates.In

aPDM environment,an EDD (Electronic Device Description)is also

required to enable the full range of sensor functions (also available as

a download). A CD with the appropriate ﬁles can be ordered via e-mail

or by phone from one of the WIKA agencies.

The backlight of the indicating and adjustment module is powered by

the sensor.Prerequisite is a certain level of operating voltage.

The data for power supply are speciﬁed in chapter "Technical data".

3.3Operation

The instrument can be adjusted with the following adjustment media:

lwith indicating and adjustment module

lthe Simatic adjustment program PDM

The entered parameters are generally saved in IPT-1*Vers.2.0,

optionally also in the indicating/adjustment module.

3.4Packaging,transport and storage

Your instrument was protected by packaging during transport.Its

capacity to handle normal loads during transport is assured by a test

according to DIN EN 24180.

Application area

Functional principle

Power supply and bus

communication

GSD/EDD

Packaging

8Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor •Proﬁbus PA

3Product description

31541-EN-110418

The packaging of standard instruments consists of environment-

friendly,recyclable cardboard.For special versions,PE foam or PE foil

is also used.Dispose of the packaging material via specialised

recycling companies.

Transport must be carried out under consideration of the notes on the

transport packaging.Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt.Ascertained transit damage or

concealed defects must be appropriately dealt with.

Up to the time of installation,the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated,the packages must be stored only under

the following conditions:

lNot in the open

lDry and dust free

lNot exposed to corrosive media

lProtected against solar radiation

lAvoiding mechanical shock and vibration

lStorage and transport temperature see chapter "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Transport

Transport inspection

Storage

Storage and transport

temperature

Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor•Proﬁbus PA 9

3Product description

31541-EN-110418

4Mounting

4.1General instructions

Make sure that all parts of the instrument exposed to the process,in

particular the sensor element,process seal and process ﬁtting,are

suitable for the existing process conditions.These include above all

the process pressure,process temperature as well as the chemical

properties of the medium.

You can ﬁnd the speciﬁcations in chapter "Technical data"or on the

type label.

Select an installation position you can easily reach for mounting and

connecting as well as later retroﬁtting of an indicating and adjustment

module.The housing can be rotated by 330°without the use of any

tools.You can also install the indicating and adjustment module in four

diﬀerent positions (each displaced by 90°).

Use the recommended cables (see chapter "Connecting to power

supply")and tighten the cable gland.

You can give your instrument additional protection against moisture

penetration by leading the connection cable downward in front of the

cable entry.Rain and condensation water can thus drain oﬀ.This

applies mainly to outdoor mounting as well as installation in areas

where high humidity is expected (e.g.through cleaning processes)or

on cooled or heated vessels.

Fig.2:Measures against moisture penetration

The ventilation of the electronics housing as well as the atmosperic

pressure compensation for the measuring cell are realised via a ﬁlter

element in the area of the cable gland.

Suitability for the proc-

ess conditions

Mounting position

Moisture

Ventilation and pressure

compensation

10 Process pressure transmitter IPT-10 Vers.2.0-ceramic sensor •Proﬁbus PA

4Mounting

31541-EN-110418

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