Windsor FILTRONIC F22 Bedienungsanleitung

L22AF

(OBS)

Page

CONTENTS:

Safety Instructions

Battery Information

Control Panel Layout

Drive Controls

Operation

Maintenance

Hood Assembly

Shroud Assembly

Service

Adjustments

Lvi

Linkage

Deck

Lift

Mechanism

Chassis

Drive Assembly

Drive Control Assembly

Electrical Controls

WiringDiagram

(F22)

WiringDiagram

(F22T)

Trouble Shooting

Warranty

MODELS:

F22,

F22T

981

Rev.

716194

FILTRON~C'

IMPORTANTSAFETY INSTRUCTIONS

When using battery powered machines,basic precautionsshould always be followed, including

the

following:

READALL INSTRUCTIONS BEFORE USING MACHINE

Operatefrom the rear of the machineonly.

Usecautionwhen operatingthe machineon a rampor incline.

not turn the machine,or leave it unattended, on a rampor incline.

~~ ~ ~~ ~~

Machinecancause an explosionwhen operated near flammablevapors

or materials.

Store machine inside. Keepthe electrical components of the machinedry.

Leadacid batteries havea number of inherentdangers, carefully readthe

instructionsand warnings which accompanythe batteries and batterycharger.

REMEMBER:

The batteriesgenerategasseswhich can ignite. Always

charge inawell ventilatedarea. Keepsparks andflames away fromthe

batteries.

not smoke aroundthe batteries. Avoid skincontact with the acid

contained inthe batteries. Always wear eye protectionand protectiveclothing

when working on or near batteries. Never allow metalobjects to lay across

batterytops.

~ ~~ ~~

All

maintenanceand repairs must bedone byqualifiedpersonnelonly.

Maintainadjustmentson machineas specified inservice manual.

Makesure allwarning andcaution labelsare legibleand properly

attached to the machine.

SAVE

THESE

INSTRUCTIONS

Recordthe modeland serial number on the bluedata label locatedatthe rear of the machine

These numbersare usedwhen callinguponthe Windsor dealer for partsand service.

MODEL SERIAL

NO.

PURCHASE

DATE

damaaes

which

Rev.7

7/6/94

FILTRONIC

L22AF

(OBS)

Page

Battery Maintenance:

When cleaningbatteriesuseasolution

baking

sodaandwater.

(Do

not allow cleaningfluidto

enter insidebatterycells.)

Keepa proper electrolytelevelinbattery cells.

Wipe downthe batterytopsat least once aweek.

cell

shouldaccidentlyoverflow, clean

immediately.

Test batteryconditionwith a hydrometerat least

once aweek.

Ensurethat allconnections are tight andthat

all

corrosion

removed.

Every

monthsremovebatteriesfrom the

machineandcleanthebatterycompartment.

Spare Partsand Accessories:

021

Hydrometer

02101

Battery

Post

Cleaner

02143

Battery,

12V

DC,

Amp,

185

Amp Hour

02104

Charger,

36V

DC 20 Amp, Auto Shut

Off

(115v)

02141

Charger,

36V

Amp, Auto Shut

Off

OOV

50/60

Hz)

02142

Charger,

36V

Amp, Auto Shut

Off

(230V

Ht)

02155

Charger,

36V

Amp, Auto Shut

Off

(250V

Hz)

021

Charger,

36V

20 Amp, Auto Shut

Off

(230V

Hz)

231

25 Cable,

Red

78231

BatteryTray

FILTRON~

Rev.1

Battery Charging Procedure:

Chargethe batteriesoncethe amber charge

level

light

comeson.

The

amber light indicatesthat there is

about

20%

charge

left

inthe batteries.

not letthe

batterlescompletely drainbeforecharglng.

Avoid

chargingthe batteriesbeforethe amber light comes

on.

The

machinewill runfor hours

fully charged,

well

maintainedbatteries.

DO NOT SMOKE, HAVEOPEN FLAMES,

SPARKS NEAR BATTERIES

ANY TIME.

WARNING:

WEAR EYE PROTECTIONAND PROTECTIVE

CLOTHING WHEN WORKING

WITH

BATTERIES.

CHARGEBAlTERlESIN

WELL VENTILATED

AREA WITH DECK DOWNAND COVER OPEN.

Use

volt, 20 amp maximumoutput, D.C.

chargerwhichturns itself

off,

whenthe batteries are

fully charged. The charger must havea connector

that matchesthe machinesbatteryconnection.

2.)

Readthe instructionsandwarnings providedby

the batterycharger manufacturer.

3.)

Set the charger

well

ventilatedareaon a lev

surface. Makesurecordswill easily reach outlets

on bothmachine andwall.

4.)

Connect

chargerto

D.C.

outlet on machine

first.

5.)

ConnecttheA.C. powercordtoproperly

groundedwallsocket.

NEVER MAKETHE A.C.

CONNECTIONFIRST, HAZARDOUSSPARKS MAY

RESULT.

6.)

After the batteriesare completelychargeddiscon

nectthe chargerfrom the A.C. wall socket.

7.)

Oncethe charger isdisconnectedfromtheA.C.

wall socket it is safeto disconnectthechargerfrom

the machine.

8.)

Whenthe batteries

arefullycharged,checkthe

electrolyte levelby removing

the caps ontop of the

batteries.

necessary

fill

the

cellswith distilledwater as

showninthe diagramtothe

right. Be carefulnotto overfill

cells.

Nbe

L22AF

(OBS)

CONTROL

PANEL

Amp 3AmD r8AmD

Main power switch. Turns power on

and

off

to machine.

Deck liftswitch. Tactile membrane

switch raisesor lowersdeck when

pressed.

Deck raised,amber indicatorlight.

Deck lowered, green indicator light.

Polisher running, green indicator

light. Lightcomes on when machine

is runningandthe padis making

proper contactwith floor.

[

Rev.$

71#’94

6.)

Batterychargedrained, redlight.

Operator has lessthan ten minutesto

returnmachineto charger. Once

batteries are completely drainedthe

red lightflashes, polisher motorquits

running,and the deck automatically

raises.

7.)

Batterycharge level low, amber

indicator light. Operator should return

machine

charger.

8.)

Batterycharge level, green indicator

lights. Each light represents

1/4

charge, lights go out as the batteries

drain.

9.)

Danger, no pad, redflashing light.

someonetriestooperatethemachine

without the padin place the deck will

automaticallyraiseandthemachinewill

turn

off.

Turnmainswitch

off

andinstall

pad. Machinecan beturned back on

once

pad

properly installed.

10.)

Brushwear, redindicator light.

Worn carbonmotor brushesneedto be

replacedbeforedamage to motor

occurs.(See page

Item

20)

Paddriver bar, starts paddriver when

squeezedto mainhandle, stops pad

driver when released.

12.)

Mainhandle.

13.)

Hour meter.

14.)

amp magnetic circuit breaker,

protectspaddriver motor.

resetturn

“ON”

position.

15.)

amp thermalcircuit breaker,

protectsliftmechanism. Pressto reset.

amp

F22T

FILTRONIC

L22AF

(OBS)

F22T

DRIVE

CONTROLS

Page

The speedthe machinewill travel is

regulatedby the knob locatedon the

controlswhich are found on the main

handle.

Turn

the knob

the

right

increasethe speed

the machine.

2.)

Squeezing one or both

the control

leverswill propelthe machineforward

at the selected speed.

Releasing

both

control levers

will

stop

the machine.

3.)

4.)

Pressingforward on

the

leversmoves

the machine backwardsat the selected

speed.

Beforestartingthe work period:

2.)

Closethe cover. isfully raised

4.)

Lower or raise deck by pressing deck

liftswitch. Onthe

F22

modelsagreen

lightindicatespositionto begin

polishing. Amber light indicates deck

Disconnectthe battery charger.

(See battery charging procedure)

3.)

Raisethe deck. (Turn on the main

power switch and press the deck

lift switch.)

4.)

Turn or installa new buffingpadas

needed.

Ensure

Pad

Cen

tered

Pad

Drlv-

er.Loosen

Pad

Lock

and

pull

Pad

toedgeof

Pad

Driver

several

directions.

-i

5.)

Check wheels and other pivot points

for proper lubrication.

Operating the machine:

usinga machinewhichwas already

set up, check to makesure the padis

properly installed..

Adjust the operatingcontrol handleto

a comfortablepositionusing the

handle lock lever.

2.)

3.)

FILTRONI?

Turn on the mainpower switch.

5.)

All

the machines,exceptfor the F22T,

are controlledbysqueezingthe

thin paddriver bar and mainhandle

together.

The

F22T

drive controls are shown

above.

Caution:

To preventpossible

damageto the floor surface,always

keepthe machine movingwhile the

padis spinning.

The

F22

pad pressurewill adjust automatically

to compensatefor irregularitiesinthe floor. pad

thickness, aggressiveness, and load. The

tor amp draw is monitoredcausingthe front

deck to be raised and lowered.

6.)

Whenthe drivehandleisreleasedthe

deck will automaticallyraiseand the

motor will turn

off.

7.)

The operator can continue polishing

untilallfourgreenbatterychargelevel

indicator lights

out.

Returnthe machineto the battery

chargerwhen the amber charge level

lightcomes on.

8.)

Rev.1

7M4

L22AF

(OBS) Page

F22

MODELS

FILTER CARTRIDGE

Thefilter (partno.34212)

accessedusing

the latch at the front of the filter cover.

Periodicallywash the filter out.

SURE

THE FILTER

HAS

COMPLETELY DRIED

BEFORE USING.

FELT DUSTCONTROL SKIRT

Replace skirt (part no. 73520) when exces

sively soiled, worn, torn, or damaged in any

way that allowsdustto escape.

Located inside the shroud the dust control

skirtiseasily replaced. Eachslot

the skirt

slips onto a tee nut insidethe shroud.

b150

ACTUATOR SPRING

To ensurepadpressureconsistency,thedis

tance between the bottom of the cap spring

(p/n

27430)

and the flange on the actuator

pivot (p/n 66150) should be 2.125 (see

above).

70424

140032

LIFT LINKAGE

To ensurethatthe pad

attheproperheight

when in the “ready” position, the distance

betweentheedgeof thesafetyswitchbrack

et (p/n 140032)and the end

the plunger

assembly

(see

above) must be 1.65”.

Weeklv

Maintenaace:

1.)

Usea hvdrometerto check the

conditioi of each batterycell.

Check batterycable clamps. Ensure

clamps are tight on batteryterminals.

Cleantops of batterieswith a wet

clothand a solutionof water and

bakingsoda. Wipe batterytops dry

after cleaning.

Check padlockfor looseness

damage.

Check filter andfilter seals. Air flow

should be

unobstructedthroughfilter.

Ensurethat the chain, on the F22T

model, andthe pivot points and

casters, on all models, are properly

lubricated.

Tightenany loose screws or nuts.

At the end

each

work

period:

Wipe down the exterior

the

machine.

2.) Vacuum out the filter cartridge.

3.)

Lower the deck.

4.)

Open the cover.

5.) Chargethe batteries.

(See batterycharging procedure

on page

3).

4to6Month inten-

Remove batteries

cleanbatterytray

and batterycompartment.

Clean batterycable clampsand

battery terminals.

Checkthe drive chain tension on the

F22T. Tighten, cleanand lubricate

if necessary.

Checkthe carbon motor brushes in

the paddriver motor.

(#17on page

12)

Use

vacuum to remove lintor dust

build

upfrom motorwindings.

Rev.1

7/6/94

FILTRONI;

L22AF

(OBS)

Lubrication;

The following symbols foundthroughout

the manual indicateitems requiring

lubrication:

Apply grease

Usespray lubricant.

Use

anti

seize when repairing.

Permanent(Red) Thread Lock

reaker 3

Amp

471

Wlrcuit70

Am0

1491

PolvurethaneSwivel 18427

rx15 23izfi

23122

ntrol 34212

FlLTqpNlCFilter 35117

Flter. CartridaeDust

Filter 35131

Holder. Centerlock 411a

Circuit Board. Contro

27035

PadDriver 66182

671

Switch. Main

Rotary

72051

125VDC

NC roller 72053

72088

72-

Cable

As-

27" 231

Asm..

4Ga

blk

125VDC

SPST

N.O.

FILTRON~

NOTES:

Rev.1

7/8/94

L22AF

(OBS)

HOOD

ASSEMBLY

F22,F22T

Page

PARTS

LIST:

FILTRONIC

L22AF

(OBS)

Page

See

page

inside

the

shroud

assembly

SHROUD

ASSEMBLY

.21

Hem

*NOTE:

Item

should

extend

3/8'

below

item

12.

FILTRONIC

Rev.1

7/8/94

L22AF(OBS)

Page

ACTUATOR REMOVAL

1.)

Switch

main switch and lower buffing

head to floor. Switch

off

main switch.

2.)

Removemain cover and batteries.

3.)

Lay machine

left

side.

4.)

Remove actuator connecting

lift

link

##42

page

11.

5.)

Disconnect motor

leads.

6.)

Remove

(4)

bolts holding actuatorbracket

to frameand

lift

out actuator.

TestingActuator

Barrel

’Iz.avel:

1.)

Donot allow the barrel

rotateorthe

1/2”-9/16” (1,25 to

1,4

cm) adjustmentwill

lost).

2.)

Connectwhite

wire

the

(+)

positivepost and

the black

wire

to the

(

)

negative post of the

36VDC power supply to retract

the

barrel to the

lower limit.

3.)

Black

wire

the

(+)

positive post and the

whitewire

the

(

)

negative

post

of the 36VDC

power supply

extend the barrel

the upper lim-

it.

4.)

Reverse the

wires

retract

the

barrel electrical

ly. the actuator

now ready for assembly and

installation.

LIMIT SWITCH

SETTINGS

Lower

Adjustment

1.)

Connect the white wire

the (

)negative

post

a 36VDC power supply and the black

wire

to the

(+)

positive post.

This

will

retract or

close the actuatorbarrel. Maintainthe connection

until

the

limit switchshuts

the

power

off.

2.)

Disconnect both wires

from

the power supply.

Set

“A”

(barrel

frame

gap) at between

1/2

and

9/16

inch

(1,25

1,4

cm) rotating by

hand.

Rw.1

Upper Adjustment

1.)

Hold Barrel

With

Hand

power supply,white wire to the

(+)

positive post

and the black wire

the

(

)

negative post.

This

will extend or open

the

actuatorbarrel.

Reverse the wire connections

the 36VDC

not allowbarrel to rotate.

2.)

Extend actuatorbarrel electrically

until

stops. Ensure

“A”

between

3/4 and 3

7/8

ches (95to 9,9

cm)

all

models.

3.)

the

dimensionisincorrect, disconnectfrom

thepower supply and setthe switch cam adjust

ment.

Switch

Cam Adjustment

1.)

Remove the two cam switchcover screws

(TOM

T15) and remove cam

switch

cover.

2.)

Loosen the two cam lock screws

(TORX

“20)

the cams.

CAUTION:

not

allow

retract

cam

rotate.

3.)

the

“A”

dimension

incorrect,turning the

cam clockwisewill INCREASE

“A,

counter-

clockwise

will

DECRBASE

“A”.

4.)

Tighten the two cam lock screwsand cyclethe

actuator.

Not Allow TheBarrel

Row.

Check the extended

“A”

dimension.

itiscor

rect,

replace

the coverwith screws.

not repeat

above.

FILTRONIC

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