Windsor PowerTec 28 Bedienungsanleitung

MODELS:

PT28,

PT34

Warningsand Precautions

ElectricalInformation

Quality

Management System

Controls

Operating Instructions

FillingTank

Maintenance

Lubrication

Vacuum Motor

HoodAssembly

BrushMotor Assembly

BrushDriveSystem

Squeegee

Squeegee Lift Mechanism

Bodywork

Tanks

Hoses

Casters

Frame

DriveSystem

MechanicalControls

ElectricalControls

Plumbing

PumpOption

Wiring Diagram

Troubleshooting

Chart

Spare

Parts

List

WINDSOR'

INDUSTRIES,

INC.,

1351

Stanford

Ave.,

Englewood

80110

USA '303-762-1HoO'FAX 303

762

0817

98210F 4114/94

POWERTEC

28lz

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IMPORTANT SAFETY INSTRUCTIONS

When using battery powered machines, basic precautions should always be followed,includingthe following:

WARNING:

READ

ALL

INSTRUCTIONSBEFORE USING MACHINE

Operatefrom the rear of the machineonly.

Use

cautionwhen operatingthe machineon a rampor incline.

not turn the machine,

leaveit unattended,on a ramp

incline.

Machinecan cause an explosionwhen operated near flammable vapors

materials

Store machine inside. Keepthe electrical components of the machine dry.

Leadacid batterieshavea number of inherentdangers, carefully readthe

instructions andwarnings which accompanythe batteriesand batterycharger.

REMEMBER:

well ventilatedarea. Keepsparks andflames away from the

batteries.

not smoke aroundthe batteries. Avoid skin contactwith the acidcon

tained inthe batteries. Always wear

eye

protectionand protectiveclothing

when working on

near batteries. Never allow metalobjects to lay across

batterytops.

The

batteriesgenerategasseswhich can ignite. Always charge in

All

maintenanceandrepairsmust bedone by qualified personnelonly.

Maintainadjustments

machineas specified inservice manual.

Makesure all warning andcaution labelsare legibleandproperly

attachedto the machine.

Record

the

modeland serial number on

the

blue data label locatedat

the

rear of the machine

These numbers are usedwhen calling upon the Windsor dealer

for

parts and service.

MODEL

SERIAL

NO.

PURCHASE

DATE

IMPORTANT SHIPPING NOTE

Carefully

unpack your scrubber and inspect it

for

shippingdamage.

Any

damages which

occurredduringshipping arethe responsibility

thecarrier,who

must

be notifiedimmediately.

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BAlTERYARRANGEMENT

Battery Maintenance:

When cleaningbatteries use a solutionof baking

sodaandwater. (Do not allow cleaningfluidto enter

inside batterycells.)

2.) Keepa properelectrolytelevelinbatterycells.

3.)

Wipe downthe batterytops at least once a

week.

cell

shouldaccidently overflow, clean

immediately.

4.)

Test batteryconditionwith a hydrometerat least

once as week.

5.)

Ensurethat allconnectionsare tight andthat all

corrosionis removed.

6.) Every

to 6 months remove batteriesfrom the

machineandcleanthe batterycompartment.

Spare Partsand Accessories:

021

Hydrometer

02101 BatteryPost Cleaner

02102

02103

02093

23125 Cable, 12

Red

78206 Liner, BatteryTray

Battery, 6 VDC,

245

Amp Hour

Battery, 6VDC, 305Amp Hour

Charger, 36VDC, 20 Amp, Auto Shut

Off

WERTEC

28/34

Battery Charging Procedure:

Always chargethe batteries beforeoperating.

The machinewill runfor hourson fully charged,

well maintainedbatteries.

WARNING:

DO NOT SMOKE, HAVE OPENFLAMES,

SPARKS NEAR BATTERIESAT ANY TIME.

WEAR EYE PROTECTIONAND PROTECTIVE

CLOTHINGWHEN WORKINGWITH BATTERIES.

CHARGEBAllERlESIN

WELL VENTILATED

AREA WITH THE HOODOPEN.

Use

a 36 volt, 20 amp maximumoutput, D.C.

charger which turns itself off, when the batteries are

fully charged. The charger must have a connector

that matchesthe machines batteryconnection.

2.)

Readthe instructionsandwarnings providedby

the batterycharger manufacturer.

3.)

Setthe charger inawell ventilatedareaon a

lev

surface. Makesure cords will easily reach outlets

on bothmachineandwall.

4.)

Connect charger to

D.C.

outlet on machine

first.

5.)

Connectthe

A.C.

power cordto properly

groundedwallsocket.

NEVER MAKETHE A.C.

CONNECTION FIRST, HAZARDOUSSPARKS MAY

RESULT.

6.) After the batteries

are

completely chargeddiscon

nectthe charger fromthe A.C. wall socket.

7.)

Oncethe charger isdisconnectedfrom the

A.C.

wall socket it

safe to disconnectthecharger from

the machine. /Battery

8.)

Whenthe batteries

Cap

are fully charged, checkthe

electrolyte levelby removing

the caps ontop of the

batteries.

necessary

fill

the

cells

with distilledwater

Full

14'

as shown inthe diagramto

the right.

careful notto

overfill

cells.

tube

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CONTROLS

f-+

1.)

Mainpower switch. Turns on and

off

power to machine.

2.)

Brush Switch OnlOff.Green light on

indicatesbrushes are on.

3.)

only be runwith

4.)

Pump Switch On/Off. (Optional) light

“On” indicates pump ison. Should

Vacuum Switch On/Off. Light “On”

indicatesvacuum

on.

5.)

BrakeSwitchOn/Off. Indicates

brake is set. Brushwon’t run.

6.)

Drive Handle. Controlsdirection

speed of machine.

‘Always

Ilft

squeegee

beforemovlng machlne

reverse

7.)

Main Handle.

8.)

Brush Motor Circuit Breaker. Protects

brush motor from overheating.

9.)

Drive Motor Circuit Breaker. Protects

drive motor from overheating.

10.)

Brush MotorCircuit Breaker. Protects

brush motor from overheating.

11.)

Vac Motor Circuit Breaker. Protects

vac motor from overheating.

12.)

Squeegee LiftLever. Raises and

lowers squeegee.

13.)

RecoveryTank CleanOut Door

14.)

RecoveryTank Drain Hose.

15.)

Solution Tank Drain Hose.

16.)

Scrub Deck LiftLever. Raises and

lowersscrubdeck.

17.)

SpeedControl. Adjusts drive motor

speed

18.)

Solution Control Lever. Opens and

closessolutionvalve.

19.)

Solution Light. Blue light on indicates

solution valve is open.

20.)

Hour Meter. Continuously logs run

times.

Battery Charge Level Indicator.

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ODeratron;

FillSolutionTank

Pressdown on the solutiontank door

until

locks

place.

2.)

Use a clean bucketto

fill

the tank with

hotwater.

CAUTION

notusewatertemperatures

excess

150"

(65"

C).

Water which istoo hot

may distort the polyethylenetanks.

3.)

Add a cleaning concentratefor use in

automatic floor scrubbers. Closely

followthe manufacturesinstructions

found on container. Read ingredients

listedonthe containerto ensurecom

patiblechemicalsareused. The PT28

solutiontank capacity is 21 gallons

(79

liters). The PT34 solution tank

capacity is25 gallons (95liters).

CAUTION:

Use only the suitable chemicals listed

below. Using incompatible chemicals

will damage the machine. Damages

thistypearenotcoveredunderthe

warranty. Carefully read ingredients on

manufacturer's label before using any

product

this machine.

SUITABLE

CHEMICALS

Alkalis

Clorox

Bleach

DefoamingAgents

Detergents

Hydroxides

Oxygen Bleaches

Soaps

Sta

Puf FabricSoftener

Vinegar

White Monday Bleach'

INCOMPATIBLE

CHEMICALS

Aldehydes

Aromatic Hydrocarbons

Butyls

CarbonTetrachloride

Clorox

ChlorinatedBleaches

ChlorinatedHydrocarbons

Llmonene

Lysol'

Methyls (MEK)

Perchlorethylene(p8rc)

Phenol6

Trichlorethylene

4.)

Press on the solutiontank door to

releasefrom locked position.

POWERTEC

28/34

Turn

mainpowerswitchon

1.)

Ensurethat the scrubdeck is raised,

andthat the brushes are installed.

2.)

Stand behindmachine.

Open solution valve

Press solution leverforward.

2.)

Blue lightcomes on when solution

valve isopen.

3.)

Optional pumpswitch

only usedfor

accessory tool operation. (Page20)

Lowerthesqueegee

1.)

Pressdown on squeegee

lift

lever to

release

from groove.

2.)

The handlewill be atthe top of the

slotwhen the squeegee

lowered.

Turn onthe vacuum

Turn

brushmotors

1.)

Pressdown

the scrubdeck

lift

lever and

lock

into bottomgroove,

raisingthe scrubdeck.

CAUTION:

Runningthe brusheswith the scrub

deck loweredwithout movingthe

machinemay damage the

floor.

2.)

Turn on the brush motors.

3.)

The brushswitchwill be

lit

when the

brush motors are running.

4.)

Slowly releasescrubdeck liftlever

loweringbrushesto the floor.

Releasebrakeswitch

1.)

When the brakeswitch is lit the

machinewill not move.

2.)

release,or set the brake, press

down on the brake switch.

Begincleaning

1.)

Set speed using speed control.

2.)

forward, press down on the

drive handle.

stop, release handle.

To go in reverse,

lift

uponthe handle.

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Dailv Maintenance;

BeforeStartingWork Period

1.)

Checkwater levelin batteries. Add

distilledwater as needed (see pg

2).

2.)

Check vac motor and floatfor proper

seal. Set vac motor and float back in

place. Reconnectvac motor.

3.)

Check vac hoseconnection at

squeegee shoe.

4.)

Cleansqueegee blades and check

for wear.

End

Work PeriodBeforeStoring

1.)

Drainbothtanks and rinseclean.

2.)

Lift out vac motor and float

assembliesto allow recoverytank

to dry.

3.)

Removebrush or paddriver. Hangor

set upsidedown in a dry place.

4.)

Wipe down the exterior of the

machinewith a damp cloth.

5.)

Raisesqueegee assemblyto “store”

position.

6.)

Charge batteries (see page

2).

Weewtenance;

Use a hydrometerto check the

conditionof each battery

cell.

Check battery cable clamps. Ensure

clamps are tight on battery terminals.

Cleantops of batterieswith

wet

cloth and a solution of water and

baking soda. Wipe battery tops dry

after cleaning.

Check brush lockinglugs for

looseness or damage.

Check solutionstrainer. Remove

cap

and screen and rinseclean.

Ensurethat the chain, pivot points,

and casters are properlylubricated.

Tighten any loosescrews or nuts.

Month Maintenance;

Removebatteries

clean battery tray

and battery compartment.

Clean batterycable clamps and

batteryterminals.

Removethe lowerfront cover and

check the drive chain tension.

Tighten, clean and lubricate

necessary.

Checkcarbon motor brushes

the

Vac, Drive, and Brush motors.

Use

vacuum

removelint or dust

build

upfrom motor windings.

Inspectthe solution cable travel.

Clean and lubricate

necessary.

The following symbols foundthroughout

the manual indicate items requiring

lubrication:

~pp~ygrease

Use spray lubricant.

Use anti

seizewhen repairing.

usepressurewashers

clean sealedgearboxes or

bearings.

it becomes necessaryto

clean under machinewith a

pressurewasher; Ensureall

items notedare

lubricated.

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Wire Terminal

Important:

PARTS

LIST

KEY

PART

NO.

DESCRIPTION

53177

14548

35087

08040

35089

8701

70360

341

571

67171

76083

76085

53718

Vac Motor,

V DC

Brushes, Carbon Replacement

Gasket,

5.7

Vac Motor

Base,Vac Motor Mounting

Gasket, Vac Base Seal

Washer,

114

5/8 OD

Scr,

1/4

PHMS

Float

Asm,

VAc Shut

Off

Nut,

1/4

w/ Star Washer

Screw,

All

Thread

Connector,

Housing

Plug

Socket

Terminal,

14/10

Ga.

Motor Asm, (Items

11,12)

&12

When replacing

carbon vac

motor brushes

loosenwire

terminal

BEFORE

removing screws

bracket.

Important:

Replacecarbonvac mo

tor brushes

worn

downto

3/8

length.

These brusheswear

quicker as the length

shortensdue to

creased heat.

Spring inside brush

housingwill damage

motor

brushes are

allowed to completely

wear away.

Note:

-i7

Removeand Allow to

Dry

Items

1,3,

should be set aside at the

end

eachwork day and allowedto dry.

Never runthe machinewithout item

place.

For

the bestvacuum performance,be

sure items

1,3,

form a

good seal.

Place

stop in

groove.

1.)

At the end

eachwork period,with

the machine

off,

disconnect the motor

leads (Items

lo),

and removethe

Vac Motor.

Allow to dry.

2.)

Cleanthe Vac shut

off (item

atthe

end

eachwork period.

Allow to dry.

3.)

Periodicallycheckthe length

the

carbon brushes (item

2).

Replacecarbon

brusheswhich are

less

than

3/8

long.

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HOOD

ASSEMBLY PARTS

LIST:

BRUSH MOTOR PARTS

LIST:

POWERTEC

28G4

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Brush

Installation:

Brush

Removal:

1.)

Slide brush

paddriver under drive

1.)

Raise brushor paddriver

off

floor (press

plate. down handle at rear

machine and

2.)

Align one metallug on the brush or lock

in to right).

paddriver with the scrub deck sight hole

2.)

Reach under brush or paddriver and rotate

(A)

and a keyhole inthe drive plate.

that the metal lug inthe drive plate is

3.)

Raisethe brushor paddriver upward visible throughthe scrub deck sight hole

and twist towards the outside until locked. (A)

3.)

Quicklytwist brush or paddriver to insideto

release.

PAD DR

IVER

RUSH

OPTIONS;

PART

NO.

DESCRIPTION

02183 Brush, 14

Nylon Rotary

Brush,

17,Nylon Rotary

Pad Driver, 14" Gry pad

lock

PadDriver, 17" Gry pad

lock

PadDriver, 14

Yellow

pad

lock

PadDriver, 17"

Yellow

pad

lock

02184 Brush, 14Polypro Rotary

02185 Brush, 14Mal

grit Rotary

02186

02187 Brush, 17

Polypro

Rotary'

02188

Brush,

Mal

grit Rotary

02189

02190

02195

02196

Splash

Skirt

Adjustment

1.)

Lower brushor pad.

2.)

Loosen knob (counter

clockwise),

then adjust vinyl skirt to floor level

and re

tighten.

PARTS

LIST:

14 62141 Plate, Brush Drive

27470

Couplinn,

Brush

Drive

See

Odlons:

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Attach

Squeegee

121

When attaching

removingthe squeegee, placethe lift mechanism inthe raisedposition

pressing down on the squeegee lift lever until it locks at the bottom

the slot.

17A;B

PARTS

LIST:

There are

(4)

squeegee adjustments:

2.)

Squeegee camber adjustment,

3.)

Squeegee

Down

Pressure

adjustment

knob,

found atthe

top

the spring

(#3

11).

angle

top

andbottom

(

11).

Tracking adjustment, angleside to side

19,

20,

11).

Adjusting

4.)

Rearsqueegee su

wheel.

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