Windsor 1.022-322.0 Technische Daten

Read these instructions before using the machine.

PROPANE POWERED BURNISHER

86343970-B

05/13/11

MODELS:

(24”-18 HP) 1.022-322.0

(27”-18 HP) 1.022-323.0

MACHINE DATA LOG/OVERVIEW

86343970 18HP LIGHTNING BURNISHER

READ THIS MANUAL!

This manual has important information for the use and safe operation of this machine. Failure to read this

manual prior to operating or attempting any service or maintenance procedure to your Windsor machine could

result in injury to you or to other personnel, damage to the machine or to other property could occur as well. You

must have training in the operation of this machine before using it. If your operator(s) cannot read English, have

this manual explained fully before attempting to operate this machine.

Si usted es el operador y no puede leer inglés, tenga el manual explicado totalmente a usted antes

de manejar o de mantener esta máquina.

All directions given in this manual are as seen from the operator's position at the rear of the machine.

This Owner's Manual/Safety Procedures Guide has been prepared for the promotion of educational

purposes only and Windsor does not claim or assume any responsibility for the operator's actions or

safety. To be completely aware of what local authorities may require, contact the Fire Marshal of your

community.

For new manual contact:

Windsor Industries: 1351 W. Stanford Ave., Englewood, CO 80110

It is the owner/operator's responsibility to ensure that the air-exchange

system installed in any location where a propane floor care machine is

being operated is of sufficient capacity and quality to support the use of such a machine. OSHA

and other County, State, or Federal Agencies publish guidelines on this subject that are usually

most readily found in the possession of the respective owners and/or parent companies of any

location or chain of locations. Failure on the part of the owner/operator to ensure that a propane

floor care machine can be operated safely in a given location may lead to injury, sickness or even

loss of life.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

TABLE OF CONTENTS

86343970 18HP LIGHTNING BURNISHER

Machine Data Log/Overview.........................2

Table Of Contents.........................................3

How To Use This Manual..............................4

Introduction ...................................................5

Safety

Hazard Intensity Level. .................................1-1

Important Safety Instructions ........................1-1

Propane Safety Information ..........................1-3

Recommended Purge Procedures................1-4

Refilling & Storing Propane Tank..................1-5

Engine Emissions & Co Safety .....................1-6

Potential Effects Of Co Exposure .................1-7

Methods To Reduce The

Risks Of Co Poisoning ..................................1-9

Air Quality Monitoring.................................. 1-11

Maintenance Of Equipment ........................ 1-13

Co Safety Equipment Available .................. 1-13

Operations

Preparing The Machine For Use...................2-1

Starting The Engine ......................................2-2

Stopping The Engine ....................................2-2

Maintenance

Emission Control Information........................3-1

General Maintenance And Adjustments .......3-1

Fuel Control System .....................................3-1

Pad Replacement .........................................3-1

Belt Replacement..........................................3-2

Recommended Oil Change Intervals ............3-2

Troubleshooting ............................................3-3

Parts List

Propane Burnisher........................................ 4-1

HOW TO USE THIS MANUAL

86343970 18HP LIGHTNING BURNISHER

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition.

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

-REF – column refers to the reference

number on the parts illustration.

-PART NO. – column lists the part

number for the part.

-PRV NO. - Reference No.

-QTY – column lists the quantity of the

part used in that area of the machine.

-DESCRIPTION – column is a brief

description of the part.

-SERIAL NO. FROM – If this column has

an (*) and a Reference number, see the

SERIAL NUMBERS page in the back of

your manual. If column has two asterisk

(**), call manufacturer for serial number.

The serial number indicates the first

machine the part number is applicable

to. The main illustration shows the most

current design of the machine. When a

boxed illustration is shown, it displays

the older design.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

INTRODUCTION

86343970 18HP LIGHTNING BURNISHER 5

This propane floor care equipment is manufactured in two basic concepts: the burnisher and the floor stripper.

Both of these designs are truly PORTABLE equipment. Propane burnishers are best defined as ultra high speed

burnishers with the staying power to produce superior high gloss floor surfaces. Upon contact with the floor, the

burnisher should always be kept moving. The speed at which you walk will determine the results that you will

obtain. Slower speeds create more heat and therefore more shine. WINDSOR recommends a moderate pace for

best results and safe operation. NEVER RUN WITH THE BURNISHER!! While a credible shine will still result, the

danger of trying to stop the machine in an emergency situation is unacceptable. When buffing, avoid loose tile,

electric outlets, door thresholds and any object which may come in contact with the pad other than the floor itself.

REMEMBER, the pad is turning very rapidly.

Proper care and maintenance will protect your investment and keep your machine serving you for many years to

come. It is essential that these issues are closely followed:

Overfilling the propane tank is the number one cause of problems with a propane machine. This can cause the

engine to run poorly or not at all. In addition, overfilling allows liquid propane to enter the fuel control system,

possibly ruining the lock off / regulator assembly. This voids the warranty on affected parts of the machine. To

avoid problems, read and understand fully, the section "Filling and Storing Propane Tanks."

OVERHEATING is a major cause of engine failure. Keep the cooling air bonnet filter clean. Protect your machine;

don’t allow wax dust/lint to build up on the cooling fins of the engine cylinder(s). A good high pressure spray wash

directed at the fins when the engine is cold will prevent this from happening.

LOW OIL AND DIRTY OIL account for most of the other failures. It is recommended changing the oil on a regular

schedule, perhaps exceeding that which is found in the engine manufacturers' manual. Checking the oil daily,

before putting the machine to work, is a good habit to get into and could save you the downtime and expense of

replacing the engine due to oil starvation. AFTER AN OIL CHANGE, MAKE SURE YOU HAVE REPLACED THE

OIL SUPPLY BEFORE RESTARTING THE ENGINE.

SAFETY

86343970 18HP LIGHTNING BURNISHER

1-1

HAZARD INSTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements

found on this machine or in this Owner‘s Manual are ignored or are not adhered to. Read and observe all

DANGER statements found in this Owner's Manual and on your machine.

WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on your

machine or in this Owner's Manual are ignored or are not adhered to. Read and observe all WARNING

statements found in this Owner's Manual and on your machine.

CAUTION means: Damage can occur to the machine or to other property if the CAUTION statements found on

your machine or in this Owner's Manual are ignored or are not adhered to. Read and observe all CAUTION

statements found in this Owner's Manual and on your machine.

IMPORTANT SAFETY INSTRUCTIONS

When using a propane powered appliance, basic precaution must always be followed,

including the following:

•Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to

your machine could result in injury to you or to other personnel; damage to the machine or to other property

could occur as well. You must have training in the operation of this machine before using it. If you or your

operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.

•Moving parts of this machine can cause serious injury and/or damage. Do not allow contact of clothing, hair,

hands, feet, or other body parts with the rotating pad. Keep other people away from the machine while it's in

operation.

•Injury to the operator or bystanders could occur if the machine's power is on while changing the buffing pad or

making machine adjustments. Never try to change the buffing pad or attempt to make machine adjustments

while the engine is running.

•Cigarette lighters, pilot lights and any other sources ignition can create an explosion if it comes in contact with

propane. Propane is a highly flammable fuel. All sources of ignition should be extinguished or removed

entirely if possible from the work area. DO NOT SMOKE in the vicinity of a propane burnisher.

•This machine emits carbon monoxide. Asphyxiation could occur if the unit is used in an area with poor or

inadequate ventilation. Operate machine in a well ventilated area only. If a headache develops, shut off the

machine. Have it checked for carbon monoxide emissions by a qualified shop before using it again.

•Dangerous carbon monoxide emissions from this machine are greatly increased due to a dirty combustion air

cleaner. Follow the engine's manufacturer’s air cleaner service instructions.

•Propane is highly flammable. If you smell propane gas, shut off the machine and move it outside. Determine

the source of the leak before using it again. NEVER vent propane gas inside a building. It is UNLAWFUL to

store a propane bottle inside a building.

SAFETY

86343970 18HP LIGHTNING BURNISHER 1-2

•Long or continuous exposure to high noise levels may cause permanent hearing loss. Always wear hearing

protection while using this machine.

•Injury to the eyes and/or body can occur if protective clothing and/or equipment is not worn while using this

machine. Always wear safety goggles and safety clothing while using this machine.

•Severe burn or injury could occur if you touch the hot muffler or exhaust pipe. DO NOT TOUCH THE HOT

MUFFLER OR EXHAUST PIPE.

•Any alterations or modifications of this machine could result in damage to the machine or injury to the

operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and

all warranties and liabilities.

•To avoid injury or property damage, do not leave the machine where it can be tampered with or started by

persons untrained in its operation. You must have training in the operation of this machine before using it.

DO NOT leave the machine running unattended.

•Substantial damage to the floor, the machine, or personnel may result if the machine is operated with the pad

off center, damaged or missing. Do not operate the machine if the pad is off center, damaged or missing.

•Operating a machine that has loose parts could result in injury or property damage. Do not operate this

machine if there are loose parts. Inspect the machine for loose parts frequently. This will promote safe

operation and a long life for the machine.

•Vibration from machinery may cause numbness or tingling of the fingers in certain people. Smoking,

dampness, diet, and heredity may contribute to the symptoms. Wearing warm clothing, gloves, exercising and

refraining from smoking can reduce the effects of vibration. If the symptoms still persist, discontinue operation

of the machine.

•Overfilling the propane tank is the number one cause of problems with a propane machine. This can cause

the engine to run poorly or not at all. In addition, overfilling allows liquid propane to enter the fuel control

system, possibly ruining the lock off / regulator assembly. This voids the warranty on affected parts of the

machine. To avoid problems, read and understand fully, the section "Filling and Storing Propane Tanks."

•OVERHEATING is a major cause of engine failure. Keep the cooling air bonnet filter clean. Protect your

machine; don’t allow wax dust/lint to build up on the cooling fins of the engine cylinder(s). A good high

pressure spray wash directed at the fins when the engine is cold will prevent this from happening.

•LOW OIL AND DIRTY OIL account for most of the other failures. It is recommended changing the oil on a

regular schedule, perhaps exceeding that which is found in the engine manufacturers' manual. Checking the

oil daily, before putting the machine to work, is a good habit to get into and could save you the downtime and

expense of replacing the engine due to oil starvation. AFTER AN OIL CHANGE, MAKE SURE YOU HAVE

REPLACED THE OIL SUPPLY BEFORE RESTARTING THE ENGINE.

SAFETY

86343970 18HP LIGHTNING BURNISHER

1-3

PROPANE SAFETY INFORMATION

Facts About LP Gas – Propane

As a fuel, Propane gas is unmatched for both safety and dependability. It has been used as a domestic household

fuel for over half a century, and for over thirty years as an internal combustion engine fuel. Propane is a highly

flammable fuel that is contained under pressure as a liquid. Vaporized gas has a similar explosive force to

gasoline and mixtures as low as 2% LP Gas to air may be ignited in a closed environment. Care should be

exercised to avoid escaping vapor as it can freeze skin and cause frost bite. Vaporized fuel is heavier than air and

will collect in the lowest confined space available.

Facts About Propane Tanks

Propane tanks are constructed according to ASME or Federal DOT #4ET20 pressure safety codes. Including the

tank, all valves and fittings are UL Listed. Propane gas is noncorrosive and will not rust the inside of a tank.

Should the tank exterior become damaged or rusted, discontinue use. DO NOT tamper with tank gauges or

safety relief valves. NEVER use a tank not intended for use with a propane burnisher. DO NOT substitute tanks

that are used with a barbecue grill, etc. It is recommends having propane tanks tested once a year by an

authorized National LP Gas Association propane dealer.

The fuel tank is supplied directly from the manufacturer and is void of fuel. This tank must be purged 'at the time

of the first fill. Local fuel vendors should be familiar with this operation and will provide this service.

SAFETY

86343970 18HP LIGHTNING BURNISHER 1-4

RECOMMENDED PURGE PROCEDURES

How to purge new LP-Gas Burnisher cylinders equipped with the Overfill Prevention Device:

New containers may contain vapor, air, or other contaminants. It is essential that these be removed before filling

the container and placing it into service. Air in the container will cause abnormally high pressure, with the result

that the pressure relief valve may open. Air in the system is also likely to cause lean mixture, making ignition

difficult. If a cylinder is suspected of being depressurized or open to the atmosphere for a period of time, it must

be re-purged as if it were a new container.

To purge a container, the following steps should be taken.

1. Purging of containers should be performed in an approved area (see NFPA 05 8) using NPGA #13

3.89(a) procedure.

2. Determine if the container pressure is zero. Should the cylinder contain only pressurized air, the air may

be vented directly to the atmosphere through the service valve using an adapter and the outage valve.

Pressurize the container to approximately 15 psig with LP-gas vapor. Never purge with liquid LP-gas! To

do so will cause the moisture vapor to chill and remain in the cylinder. LP gas liquid also expands 270

times to vapor making the purge process ineffective. Use LP-gas vapor only!

3. Make the connection to the quick coupler (A purge manifold system is most effective). Fully open the

cylinder service valve as well as the outage valve. Vent to a safe atmosphere. A vent stack is

recommended.

4. On Overfill Prevention Device cylinders, the purge time is increased as a result of the new valve design.

Opening the outage valve will help improve the speed of the purge.

5. Repeat #3 and #4 for a total of FIVE purges.

6. Re-pressurize the container with odorized LP-gas vapor to 15 psig.

7. The container is now ready to be filled with LP-gas.

8. Once filled, check all fittings and tank openings for leaks using an approved leak detector solution.

9. The container is now ready to be placed in service. Add DOT and OSHA labels.

Symptoms of a non-purge cylinder:

• Relief valve opens due to over pressurized cylinder creating hazardous situation.

• Moisture in the cylinder.

• Burnisher operates initially but shuts down when fuel mixture becomes too lean.

SAFETY

86343970 18HP LIGHTNING BURNISHER

1-5

REFILLING & STORING PROPANE TANKS

The NFPA Technical Committee prohibits the storage of such containers in buildings. There are few exceptions to

this rule. In other words, propane tanks should NOT be stored in buildings used by the public or frequented by

anyone passing through or who is working in the building. Full or empty, never leave tanks in small enclosed

areas. The tank(s) must be in a secure, tamper-proof storage enclosure that provides safety from accident or

vandalism. PROPANE TANKS SHOULD ALWAYS BE TRANSPORTED, INSTALLED AND USED IN AN

UPRIGHT POSITION.

OVERFILLING PROPANE TANKS IS HAZARDOUS. The tank should NEVER be completely filled with liquid

propane. 80% of the total tank volume is to be considered at ALL times as full. EXPANSION MUST BE

ALLOWED FOR. Propane Burnisher tanks are equipped with a fixed liquid level gauge which contacts the liquid

level at 80% of container capacity, allowing 20% for expansion. The top part of this device must be unscrewed

counterclockwise so that vapor can escape through the small hole it its side, as the tank is refilled. When the

escaping vapor starts to give way to liquid, the device must be quickly closed and the propane nozzle turned off.

The engine and the fuel system on your floor care machine are designed to run on fuel vapor, not fuel liquid.

Overfilling the propane tank will result in damaging the lock off and/or regulator. This will VOID the WARRANTY

on these components.

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