Windsor LB1500 Bedienungsanleitung

HIGH SPEED BURNISHER

Operating Instructions (ENG)

Read these instructions before using the machine.

MODEL: LB1500

980101 11/15/03

MACHINE DATA LOG/OVERVIEW

LB1500 980101 03/08/03

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL______________________________

DATE OF PURCHASE ________________

SERIAL NUMBER____________________

TABLE OF CONTENTS

LB1500 980101 03/08/03

Machine Data Log/Overview..........................2

Table of Contents...........................................3

HOW TO USE THIS MANUAL

How to use this Manual..................................1-1

SAFETY

Important Safety Instructions.........................2-1

Hazard Intensity Level...................................2-2

Grounding Instructions...................................2-3

OPERATION

Technical Specifications................................3-1

Handle Installation..........................................3-2

Operation........................................................3-3

Pad Driver Installation....................................3-4

MAINTENANCE

Machine Troubleshooting...............................4-1

Wiring Diagram/Service Schedule.................4-2

GROUP PARTS LIST

Motor Group...................................................5-1

Frame Group..................................................5-3

Drive/Pad Lock Group...................................5-5

Handle Group.................................................5-7

Wiring Group..................................................5-9

Suggested Spare Parts................................5-11

Warranty ......................................................5-12

HOW TO USE THIS MANUAL

LB1500 980101 03/08/03

1-1

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition.

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

-REF – column refers to the reference

number on the parts illustration.

-PART NO. – column lists the part

number for the part.

-QTY – column lists the quantity of the

part used in that area of the machine.

-DESCRIPTION – column is a brief

description of the part.

-SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration shows the most

current design of the machine. The

boxed illustrations show older designs.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The 98# on the lower left corner of the front

cover is the part number for this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

LB1500 980101 03/08/03 2-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return

it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops

and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

LB1500 980101 03/08/03

2-2

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use Windsor approved replacement parts.

WARNING

!CAUTION

GROUNDING INSTRUCTIONS

LB1500 980101 03/08/03 2-3

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a 15 amp

nominal 120V, 60 hz, A.C. power circuit. The

amp, hertz, and voltage are listed on the data

label found on each machine. Using voltages

above or below those indicated on the data label

will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides a

path of least resistance for electric current to

reduce the risk of electric shock. This appliance

is equipped with a cord having an equipment-

grounding conductor and grounding plug. The

plug must be inserted into an appropriate outlet

that is properly installed and grounded in

accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like the

plug in “Fig. A”. A temporary adaptor that looks

like the adaptor in “Fig . C” may be used to

connect this plug to a 2-pole receptacle as shown

in “Fig. B”, if a properly grounded outlet is not

available. The temporary adaptor should be used

only until a properly grounded outlet (Fig. A) can

be installed by a qualified electrician. The green

colored rigid ear, lug, or the like extending from

the adaptor must be connected to a permanent

ground such as a properly grounded outlet box

cover. Whenever the adaptor is used, it must be

held in place by a metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug provided

with the appliance - if it will not fit the outlet,

have a proper outlet installed by a qualified

electrician.

WARNING

TECHNICAL SPECIFICATIONS

LB1500 980101 03/08/03

3-1

ITEM DIMENSION/CAPACITY

Construction Heavy-duty die cast aluminum deck

with heavy-duty rubber bumper,

tubular steel adjustable handle with

die cast aluminum handle housing

and belt driven pad.

Motor 1.75 hp

Pad speed 1500 rpm

Electrical system 115 volts, 60 Hz

Cable 50’ (23 m), 14/3, built in cord wrap

Switches Dual levers with safety lock

Wheels Four 5” (12.7 cm) dia., 1.25” (3 cm)

wide, non-marking tread

Handle 1.5” (4 cm) tubular steel,

adjustable, easy to use thumb

activated safety lock

Dimensions (L x W x H) 31.5” (80 cm) X 21.5” (54 cm) X

48.5” (123 cm)

NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at least

2000 rpm.

The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,

broad-band measurement taken in a typical industrial environment on a tile floor. This appliance

contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

HANDLE INSTALLATION

LB1500 980101 03/08/03 3-2

The machine is shipped with handle unassembled.

Follow these steps for installation:

1. Remove handle and deck assembly from

carton.

2. Attach handle assembly to base using

hardware kit (47331) (attached to handle in a

plastic bag) items 1, 2, and 3.

NOTE: The spacers (items 1) are required for the

correct operation of the handle. The spacers are

positioned completely inside the pivot holes in the

casting, and are held in place by tightening the

bolts and washers (items 2 and 3) against the

spacer.

3. Remove bolt, nut and washers (items 4, 5 and

6) from lower block on handle assembly. Attach

links as shown. Tighten bolt and nut securely,

then back off 1/4 to 1/2 turn.

4. Check handle for movement up and down.

5. Plug motor cord into handle cord receptacle.

HANDLE

ASSEMBLY

HANDLE

RECEPTACLE

DECK

ASSEMBLY

HOLE

PIVOT

MOTOR

PLUG

SEE NOTE

OPERATION

LB1500 980101 03/08/03

3-3

CONTROLS

1. Safety Lock – Prevents unintended operation of the

machine.

2. Switch Levers – Turns machine on/off.

3. Adjustment Handle – Allows the handle to be

adjusted to a comfortable operating position.

The handle adjust bar (14344) for the polishers

are individually preset at the factory for optimum

locking efficiency and minimum effort of

engaging. It should not be necessary to adjust

the handle adjust bar unless the relationship of

the handle adjust bar nut (57275) or fixed clamp

bolt (70692) and their corresponding nuts

(57275) and washer (87086) have been

disturbed. The handle can be positioned to be

locked with the handle adjust bar pointing either

up or down. In order to change the position the

handle and bolt must be removed and rotated

180 degrees. It is incorrect to make it lock

opposite from the way it was assembled by

applying more force to the nut. From the factory

the locking is in the up position when the

machine handle is locked. The pivot pin (66334)

on the handle adjust bar is off center, in

relationship of the screw to the axis of the (see

drawing). To adjust handle adjust bar, tighten

nut on handle while in the locked position. The

handle is locked when the screw is to the

outside of the machine and the flat on the

opposite side of the handle is flush to the

bracket.

1. To adjust handle lock, tighten nut on handle while in

the locked position. Optimum locking force and ease

of locking is accomplished when the locking lever

nut is set to a torque of 30 to 50 inch pounds in the

locked position.

2. Gap between clamp halves at the front should be to

the gap in rear when the handle adjust bar is

adjusted properly and in the locked position (gap

approximately 1/16").

2 2

LOCK

UNLOCK

LOCKING SIDE FLAT

66334

PIVOT PIN C

HANDLE C

SHOWN HANDLE IS

IN LOCK POSITION

14344

67430

87202

57275 (2)

70692

87086

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