Windsor PJ2A Bedienungsanleitung

8603750 - G 03/04/08

PRV NO. 98018

PILEJOGGER II

MODELS: PJ2A 8.604-176.0

PJ2AIE 8.604-177.0

Read instructions before operating the machine.

Operating Instructions (ENG)

MACHINE DATA LOG/OVERVIEW

86037500 PJ2A 03/04/08

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

OVERVIEW

The PILEJOGGER can be operated with all Windsor®hot water soil extractors. If used with other

machines, the extraction unit pump must produce a minimum of 25 psi. If the Pilejogger is be used

with the Dominator Professional or other machines capable of 200psi, correctly sized stainless

steel jets are required (order optional SS Jet Kit 86025360 -PRV NO.#47058).

Do NOT use with extractors producing over 200 psi.

WARNING:

TABLE OF CONTENTS

86037500 PJ2A 03/04/08

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

OPERATIONS

How the Machine Works...............................3-1

MAINTENANCE

Daily Maintenance. .......................................4-1

Machine Troubleshooting..............................4-1

Wiring Diagram.............................................4-1

GROUP PARTS LIST

Pilejogger Assembly. ....................................5-1

230V Service Parts.......................................5-3

Warranty. .....................................................5-4

HOW TO USE THIS MANUAL

86037500 PJ2A 03/04/08

1-1

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

The model and serial number of your machine is on

the bottom back-end of the machine.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

- Daily Maintenance

- Troubleshooting

- Wiring Diagram

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

- REF – column refers to the reference

number on the parts illustration.

- PART NO. – column lists the part

number for the part.

- PRV NO. – Reference number

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief

description of the part.

- SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration shows the most

current design of the machine. The

boxed illustrations show older designs. If

column has an asterisk (*), call

manufacturer for serial number.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

86037500 PJ2A 03/04/08 2-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Do not operate without filters (dry or wet) in place.

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return

it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops

and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

86037500 PJ2A 03/04/08

2-2

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use Windsor approved replacement parts.

!WARNING

!CAUTION

GROUNDING INSTRUCTIONS

86037500 PJ2A 03/04/08 2-

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a

standard 15 amp 115V, 60 hz, A.C. power

circuit . The amp, hertz, and voltage are listed

on the data label found on each machine.

Using voltages above or below those indicated

on the data label will cause serious damage to

the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must

be at least one size larger than the power cord

on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides

a path of least resistance for electric current to

reduce the risk of electric shock. This

appliance is equipped with a cord having an

equipment-grounding conductor and grounding

plug. The plug must be inserted into an

appropriate outlet that is properly installed and

grounded in accordance with all local codes

and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like

the plug in “Fig. A”. A temporary adaptor that

looks like the adaptor in “Fig . C” may be used

to connect this plug to a 2-pole receptacle as

shown in “Fig. B”, if a properly grounded outlet

is not available. The temporary adaptor should

be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified

electrician. The green colored rigid ear, lug, or

wire extending from the adaptor must be

connected to a permanent ground such as a

properly grounded outlet box cover. Whenever

the adaptor is used, it must be held in place by

a metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug provided

with the appliance - if it will not fit the outlet,

have a proper outlet installed by a qualified

electrician.

OPERATIONS

86037500 PJ2A 03/04/08

3-1

USING PILEJOGGER II WITH

EXTRACTOR

1. Connect vacuum and solution hoses to

PILEJOGGER.

2. Plug power cord into properly grounded

outlet.

3. Move PILEJOGGER to starting place. Turn

on brush drive motor by depressing foot

switch located on top of cleaning head.

Depress solution valve lever fully and move

backward at a steady pace (25 to 30 feet

per minute).

NOTE: Lift the handle slightly as you move

backward so the weight is almost off the

rear roller. This will bring the vacuum orifice

and brush into proper contact with carpet.

4. Release solution valve lever approximately

6 inches before reaching the end of the

cleaning pass to ensure that all solution is

extracted.

5. Make the next cleaning pass beside the

first, overlapping about 1 inch.

6. Reverse direction and clean balance of

room.

CAUTION: To prevent possible damage to

the carpet, never let the PILEJOGGER

stand in one place with the brush running.

MAINTENANCE

86037500 PJ2A 03/04/08

4-1

DAILY MAINTENANCE

1. Vacuum unused cleaning solution from solution tank into recovery bucket.

2. Flush two gallons of clean water through pumping system of extractor, PILEJOGGER and hand tools. Twice

a month, flush a vinegar solution (one quart white vinegar to two gallons water) or browning prevent solution

(mixed as directed) through extractor and PILEJOGGER. This will minimize buildup of alkaline residue in the

system.

3. Remove carpet lint from brush fibers and underside of brush housing. Flush out with water.

4. Check for carpet lint buildup in vac shoe. Clean out and flush with water.

5. If spray jets become clogged, remove from manifold, wash and blow-dry to remove obstruction. Do not use

pins, wires, etc. to clean jets as this could destroy spray pattern.

6. Apply silicone lubricant to quick-disconnect fittings.

TROUBLESHOOTING

PROBLEM. CAUSE SOLUTION

No power to brush Dead electrical circuit Check building circuit breaker or fuse box

Faulty switch Replace

Faulty electrical cable Replace

Brush motor speed

varies or doesn’t run Faulty motor Replace

Faulty switch Replace

Loss of vacuum Loose cuff on vac hose Tighten cuffs (turn counterclockwise)

Vac chamber plugged Wash out with hose. Pick lint out with wire.

Broken vac hose Replace

Solution hose quick

disconnects hard to

insert Corrosion on fittings Clean fitting by soaking in vinegar solution, lubricate

lightly with silicon lube

Solution won’t shut off Faulty solution valve Repair or replace

Clogged spray jets Corrosion Clean with steel wool and vinegar solution; wipe dry

after each use.

Carpet not clean Severe soil conditions Make more than one pass at right angle to first pass.

Prespray.

Carpet too wet Loss of vacuum Check vac system for leaks

WIRING DIAGRAM

PILEJOGGER ASSEMBLY

86037500 PJ2A 03/04/08

5-1

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