WMT CK6132 Bedienungsanleitung

OPERATION MANUAL

CNC LATHE

MODEL CK6132

Max. swing over bed： Ф320mm

Max. length of work piece： 500/750/1000mm

Serial number:

BE SUBJECT TO ALTERATION WITHOUT NOTICE

TABLE OF CONTENTS

GENERAL SAFETY RULES FOR POWER TOOLS………………………… .…………………….2

SAFETY RULES FOR THE LATHE…………………………………………..………………………..3

INSTRUCTIONS OF OPPEATION……………………………………………………………….......4

A . T H E T E C H A N I C A L P A R T … … … … … … … … … … … … … … … … … … … … … … 4

1. THE MAIN USAGE AND THE SPHERE OF APPLICATION OF THE LATHE……………………………… …4

2. THE MACHINERY SPECIFICATION………………………………………………………………………………………… .5

3. THE FIGURE OF THE LATHE……………………………….……………………………………………………………………5

4. THE MAIN PARTS TABLE………… . ………………………………………………………………………………………….6

5. THE MAIN STRUCTURE……………………..………………………………………………………………………………..6

6. THE TRANSMISSION SYSTEM …………………….………………………………………………………………………… 7

7. TH E LUBRICATION SYSTEM………………………………………………………………………………………………… 8

8. TH E TR ANS PORTATION ……… ……… ……… …… ……… ……… ……… …… ……… ……… ………… …… …… ……… .9

9. TH E IN STA LL ATI O N ……………………………………………………………………………………………………….9

10. TH E ADJUSTMENT…………………………………………………………………………………………………………… .10

11. THE MAINTENANCE…………………………………………………………………………………………………………..12

B. THE ELECTRICAL PART………………………………………………………………………………………………………………………...13

1. THE ELECTRICAL COMPONETS SPECIFICATION……………………..……………………………………………………13

2. THE OPERATION CONDITION…………………………………………………………………………………………………………….13

3. NORMAL CHECKING BEFORE COONECTION WITH POWER………………………………………………………………..13

4. THE STRUCTURE OF THE HARDWERE AND SOFTWERE OF THE CNC SYSTEM……………………………………13

GENERAL SAFETY RULES FOR POWER TOOLS

WARNING: DO NOT ATTEMPT TO OPERATE UNTIL YOU HAVE READ THROUGHLY

AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS, RULES, ETC., CONTAINED

IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDEENTS INVOLVING

FIRE, ELECTRIC SHOCK, OR SERIOUS PERSONAL INJURY. MAINTAIN OWNERS

MANUAL AND REIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND

INSTRUCTING THE THIRD-PART USER.

1. KNOW YOUR POWER TOOLS

For your own safety, read the owner’s manual carefully. Learn its

application as well as the specific potential hazards peculiar to this tool.

2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH

GROUNDED SURFACE.

For example：pipes, radiators, ranges refrigerator enclosures.

3. REMOVE ADJUSTMENT KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches are

removed from tool before turning on it.

4. KEEP THE WORKING AREA CLEAN, DO NOT USE IT IN DANGEROUS

ENVIRONMENT.

Don’t use the power tools in damp or wet locations, or expose them in

rain. Keep the working area well illuminated.

5. KEEP CHILDREN AND VISITORS IN A SAFE DISTANCE FROM THE WORKING

AREA.

6. USE RIGHT TOOL

Don’t force tool or attachment to do a job for which it was not designed.

7. WEAR PROPER APPAREL

No loose clothing, gloves, neckties, rings bracelets, or jewelry to get

caught in moving parts. Non-slip foot wear is recommended. Wear

protective hair covering to contain long hair.

8. ALWAYS USE SAFETY GLASSES.

9. MAINTAIN TOOLS IN TOP CONDITION

Keep tools sharp and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

10. DISCONNECT TOOLS FROM POWER SOURCE.

Before serving and when changing accessories such as blades, bit cutters

or when mounting and remounting motor.

11. AVOID ACCIDENT ATARTING.

Make sure switch is in “OFF” position before plugging in cord.

12. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. Use of

improper accessories may be hazardous.

13. NEVER STAND ON THE TOOL.

Serious injury could occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

14. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other part that is damaged

should be carefully checked to ensure that it will operate properly and

perform its intended function. Check for alignment of moving parts,

binding of moving parts, breakage of parts, mounting, and any other

conditions that may affect its operation. A guard or other part is damaged

should be properly repaired or replaced.

15. NEVER LEAVE TOOL RUNNING UNATTENDED

Don’t leave tool until it comes to a full stop. The operation of any power

tool may result in some objects being thrown into the eyes, which can

result in severe eyes damage. Always wear safety glasses or eye shields

before using your lathe. We recommended wide vision safety mask or

standard safety glasses.

SAFETY RULES FOR THE LATHE

Safety is a combination of operator’s common sense and alertness at all times

when lathe is being used. Study these safety rules and general safety rules

before operating and retain for further use.

1. wear eye protection.

2. never attempt any operation or adjustment if procedure is not understood.

3. keep fingers away from revolving parts and cutting tools while in operation.

4. never force cutting action.

5. never perform an abnormal or little used operation without study and use of

adequate slipper blocks, jigs stops and fixtures etc.

6. use of shop manual such as “machinery’s Handbook” or similar is

recommended for cutting speeds, feeds and operation details.

7. do not remove drive cover while machine is in operation. Make sure it is

always closed.

8. always remove chuck key, even when machine is not in operation.

9. do not attempt to adjust or remove tools when in operation.

10.always keep cutters sharp.

11. never use in an explosive atmosphere or where a spark could ignite a fire.

12.always use identical replacement parts when serving.

INSTRUCTIONS OF OPPEATION

A. THE TECHANICAL PART

1. THE MAIN USAGE AND THE SPHERE OF APPLICATION OF THE LATHE

CK6132 is an economical type of CNC lathe, using two-axis driving system. It

is proper for the high efficiency and accurate cutting or processing of metals

and many other materials, automatically carrying out the cutting of inner and

outer cylindrical surface, end surface, taper surface, arc surface and thread of

shaft, etc. It can also complete the working procedures of cutting, notch cutting,

drilling, hole slashing and reaming, etc. The cutting tools carrier can be

equipped with 4-station-cutter holder, 6-station cutter holder, or gang-type tool

holder.

The model can also be widely used in the educational institutions:

Engineering courses of colleges and universities, subject of

machinery manufacturing , electro mechanization, production

control automation and other relative professional teaching practice

and integrative experiments of CNC technology

The basic courses of technical secondary school, technical school,

subject of basic operation training of CNC lathe.

The batch quantity of products processing for the Scientific research

organizations and enterprises.

2. THE MACHINERY SPECIFICATION

Items

Specifications

Max. swing over bed

Φ320 mm

Max. swing over carriage

Φ160 mm

Max. length of work piece

500/750/1000 mm

Range of spindle speed

100-2500 rpm

Spindle bore

Φ40 mm

Taper of spindle bore

MT5

Taper of spindle outside

A2-5

Stations of tool carrier

Max. size of tool post

16x16

Min. setting unit :

Servo / stepper

（Z）cross

0.01 mm

（X）long.

0.005 mm

X/z Rapid speed

（Z）cross

7m / min.

（X）long.

4m / min.

Taper of tailstock quill

MT3

Max. range of tailstock quill

100mm

Motor power

3kw

(Z) motor

4NM

(X) motor

4NM

Packing size (mm)

1815/2120/2300X950X1680mm

Net weight

800kg/900kg / 1050kg

Optional accessories: 1. pneumatic chuck 2. hydraulic chuck 3. pneumatic

tailstock 4.spring fastener

3. THE FIGURE OF THE LATHE (SEE FIGURE 1 ）

FIGGURE1：PROFILE

4. THE MAIN PARTS TABLE

PART NAME

QUANTITY

BED

FOOT STAND

LATHE ENCLOSER

HEAD STOCK

TAIL STOCK

APRON

ELECTRIC TOOL POST

COOLANT SYSTEM

5. THE MAIN STRUCTURE

LATHE BED

The lathe bed has been cast into firm cross form by the iron material

numbered HT200 with little vibration. Two 90 degree V-type level guide

rails are hardened by hyper acoustic quenching and well grinded.

Both apron and tail stock have one 90 degree V-type level guide rail.

The longitudinal feeding (Z) is transmitted by ball screws which is

fixed before the lathe bed. The main motor is built in the foot stand.

HEAD STOCK

The lathe bed has been cast by the iron material numbered HT200, it

is fixed firmly on the lathe bed by four screws. In the headstock, the

spindle is fixed on two conical roller bearings (7210, 7212 ), the

spindle bore is 38 mm, the taper of the spindle bore is MT 5. The

triangular belt is used on the lathe, the advantage is non-noise when

the lathe is running at any speed.

APRON

The apron has been cast by the iron material numbered HT200, its

surface of sliding rails are well grinded, there is no clearance between

apron rails and the level rails of the lathe bed, its lower sliding parts

can be conveniently adjusted. The top slide is fixed on the apron, its

sliding on the apron is transmitted through the ball screws, the apron

slide clearance of the dove tail slot can be adjusted by moving the fit

strip.

TAIL STOCK

The tail stock can be fastened on the lathe bed by tightening the

locking block through one locking handle, there is a sleeve in the tail

stock, the taper of it is MT3, there is another locking handle which can

tight the sleeve at any position, when you rotate the hand wheel of the

tailstock, the sleeve can be moving.

6. THE TRANSMISSION SYSTEM

THE MAIN SPINDLE SPEED ROTATION

The speed of spindle is transmitted by triangular belt, the motor

(YL100-4) will get the different speeds through the frequency

converter, so the main spindle speed will be changed with it.

THE MOVEMENT OF LONGITUDINAL FEEDING

The longitudinal feeding of the cross slide is supported by the step

motor(110byg5500) fixed on the lathe bed, the longitudinal feeding

speed will be changed by controlling the lead screw speed.

THE MOVEMENT OF CROSS FEEDING

The longitudinal feeding of the cross slide is supported by the step

motor(110byg5500 or 90BYG3502) fixed on the cross slide, the

cross feeding speed will also be changed by controlling the lead

screw speed.

THREAD CUTTING

To ensure for the spindle to run a circle while the tool post to move a

lead, so we fix a photoelectric encoder on the left side of the

headstock, the speed proportion from the spindle to photoelectric

encoder is 1:1, the photoelectric encoder will coordinate with the

step motor or serve motor to ensure for the spindle to run a circle

while the tool post to move a lead (that is, the thread pitch to be

processed), it saves trouble to change gears and the thread

processing ranges are also widened.

TRIAL RUNNING

To ensure the long life the characteristic of the bearings, you are

suggested to avoid from running at high speed during the beginning

period, please alternatively use the speed for the trial running:

460 rounds /min running for 3 hours

750 rounds /min running for 2 hours

1250 round/min running for 3 hours

Table of the running parts:

FIGGURE2：TRANSMISSION SYSTEM

Table of ball bearing ( see figure 3)

Teeth No

1(thread pitch)

Modulus

1.5

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