Wonderfire 762 Gebrauchsanweisung
5138173/01
Model 762
Inset live fuel effect gas fire
Fitted with the Allure fascia.
(G.C. Number 32-032-73)
INSTALLER: Please leave this guide with the owner
INSTALLER AND OWNER GUIDE
© Baxi Heating U.K. Limited 2010.
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Wonderfire Premier Technical
Helpline will be pleased to help.
Telephone 0844 8711 554. (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 0044 844 8711 554.
© Baxi Heating U.K. Limited 2010.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Brooks House, Coventry Road,
Warwick, CV34 4LL
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Wonderfire Premier, Wood Lane, Erdington, Birmingham B24 9QP
www.wonderfire.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
Page 2
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595271 THIS APPLIANCE
IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
Page 3
Safety First.
Wonderfire Premier fires are CE Approved and designed to meet the appropriate
British Standards and Safety Marks.
Quality and Excellence.
Wonderfire Premier fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Wonderfire Premier is a member of SBGI and HHIC (Heating and Hot water Industry
Council) which works to ensure high standards of safety, quality and performance.
Careful Installation
Wonderfire Premier gas fires must be installed by a competent GAS SAFE
REGISTER engineer (GAS SAFE REGISTER or CORGI engineer outside of UK) in
accordance with our installer guide and should not be fitted directly on to a carpet or
floor of combustible material.
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 41 TO 59
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 4
CONTENTS
Section Page
INSTALLER GUIDE 4 - 40
OWNER GUIDE 41 - 59
1. IMAGE 7
2. SAFETY 8
3. ACCESSORIES 9
4. APPLIANCE DATA AND EFFICIENCY AND NOx 9
4.1 General information. 9
4.2 Efficiency. 9
4.3 NOx 10
5. GENERAL INSTALLATION REQUIREMENTS 10
5.1 Regulations, Standards and Law. 10
5.2 Ventilation requirements. 11
5.3 The Atmosphere sensing device (ASD). 11
5.4 Fireguard requirements. 11
5.5 Room considerations. 11
5.6 Chimney preparation. 12
5.7 Fireplace preparation. 12
5.8 The hearth. 13
5.9 Fireplace clearances. 13
5.10 Installation options. 15
5.10.1 Conventional fireplace and hearth. 15
5.10.2 ‘Hole-in-the-wall’ installations 16
5.11 Flues. 16
5.12 Propane appliances. 17
6. UNPACKING 17
7. PACK CONTENTS 18
8. FIREPLACE CHECK 20
9. IGNITION CHECK 21
9.1 Fitting batteries to the remote control handset. 21
9.2 Fitting batteries to the receiver box. 21
9.3 Setting the handset and receiver relationship. 22
9.4 Checking the ignition operation. 22
10. GAS SUPPLY CONNECTION 23
11. PREPARING APPLIANCE FOR INSTALLATION 23
12. CONVECTION BOX INSTALLATION 25
12.1 Method 1 - Front fixing to fireplace surround. 25
12.2 Method 2 - Cable retention and floor fixing. 25
12.3 Sealing floor front - All installations. 27
INSTALLER GUIDE
Continued on next page
© Baxi Heating U.K. Limited 2010. Page 5
13. BURNER AND SUPPLY PIPE INSTALLATION 28
13.1 Burner installation. 28
13.2 Supply pipe installation. 28
13.3 Burner checks. 28
13.3.1 Lighting the fire. 28
13.3.2 Adjusting flame height. 29
13.3.3 Adjusting to pilot only setting. 29
13.3.4 Turning off. 29
13.4 Check inlet pressure. 29
14. FITTING THE CERAMIC FUEL EFFECT 30
14.1 Fitting the rear ceramic wall. 30
14.2 Fitting the side ceramic walls. 30
14.3 Fitting the ceramic support. 30
14.4 Fitting the port cover. 31
14.5 Fitting the ceramic fuel effect. 31
15. FITTING THE GLASS PANEL 31
16. FULL OPERATING CHECKS 32
16.1 Check the burner operation. 32
16.2 Check for spillage. 32
16.3 Flame supervision and spillage monitoring system. 33
17. FASCIA INSTALLATION 33
18. FINAL REVIEW 34
19. SERVICING & PARTS REPLACEMENT 35
19.1 Checking the aeration setting of the burner. 36
19.2 To remove the fascia. 36
19.3 To remove the window panel. 36
19.4 To remove the fuel effect. 36
19.5 To remove the ceramic side walls. 37
19.6 To remove the burner unit. 37
19.7 To remove the pilot unit. 37
19.8 To remove the gas valve. 38
19.9 To remove the receiver box. 39
19.10 To remove the thermocouple interrupter block. 39
19.11 To replace the burner. 39
19.12 To remove the burner injector. 40
19.13 To remove the appliance from the fireplace. 40
INSTALLER GUIDE
CONTENTS (Continued)
Section Heading Page
© Baxi Heating U.K. Limited 2010. Page 6
1. IMAGE
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 7
Ceramic fuel effect and ceramic wall detail may differ from that shown.
2. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling.
The lifting weight of this appliance (kg) is as below:
Model Heat Engine Firefront Combined Weight
Allure 20.24 12.66 32.90
This appliance is heavy. We therefore recommend that two people should be
sufficient to lift the fire. If fitting or moving the fire alone we recommend the use of
suitable lifting apparatus.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
This product uses fuel effect pieces, burner compartment walls and ceramic
gravel containing Refractory Ceramic Fibres (RCF), which are man-made
vitreous silicate fibres. Excessive exposure to these materials may cause
irritation to eyes, skin and respiratory tract. Consequently, it is important to
take care when handling these articles to ensure that the release of dust is kept
to a minimum. To ensure that the release of fibres from these RCF articles is
kept to a minimum, during installation and servicing we recommend that you
use a HEPA filtered vacuum to remove any dust and soot accumulated in and
around the fire before and after working on the fire. When replacing these
articles we recommend that the replaced items are not broken up, but are
sealed within a heavy duty polythene bag, clearly labelled as RCF waste. RCF
waste is classed as a stable, non-reactive hazardous waste and may be
disposed at a landfill licensed to accept such waste. Protective clothing is not
required when handling these articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or drinking in the work area and
always wash your hands before eating or drinking. This appliance does not
contain any component manufactured from asbestos or asbestos related
products.
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 8
3. ACCESSORIES
Accessory Part number
LPG conversion kit 0595271
4. APPLIANCE DATA, EFFICIENCY AND NOx
4.1 General information.
* When converted using kit 0595271.
The appliance information label is located under the burner on the right hand side of
the fire. This can be seen by removing the fascia.
4.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below :
Model Efficiency % (Gross) Efficiency % (Net)
762 Allure 67.6 75.1
762 Allure when converted to LPG. 67.6 73.5
INSTALLER GUIDE
Gas Natural (G20) LPG (G31)*
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 5.7kW (19,448 Btu/h) 5.6kW (19,107 Btu/h)
Input - Min. (Gross) 2.0kW (6,824 Btu/h) 3.3kW (11,260 Btu/h)
Input - Max. (Net) 5.13 kW (17,505 Btu/h) 5.15 kW (17,578 Btu/h)
Input - Min. (Net) 1.8 kW (6,142 Btu/h) 3.06 kW (10,358 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 067 123
Pilot & Atmosphere Sensing
Device
Copreci Ref. O.D.S
21100/224
Copreci Ref. O.D.S
21100/225
Ignition Battery powered electronic
remote control.
Battery powered electronic
remote control.
Aeration Setting See section 19.1 See section 19.1
© Baxi Heating U.K. Limited 2010. Page 9
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
4.3 NOx
For NG the 'Weighted' result for this appliance equates to NOx Class 5.
For LPG the 'Weighted' result for this appliance equates to NOx Class 4.
5. GENERAL INSTALLATION REQUIREMENTS
5.1 Regulations, Standards and Law.
The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. GAS SAFE REGISTER and CORGI require their members
to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS EN 1856 Part 1 Chimneys - Requirements for metal chimneys.
BS 5440 Part 1 Installation of flues.
BS 5440 Part 2 Installation and maintenance of flues and ventilation for gas
appliances of rated input not exceeding 70 kW net (1st, 2nd
and 3rd family gases).
BS 6461 Part 1 Masonry chimney & flues - Installation.
BS 1251 Fireplace components.
BS 5871 Part 2 Installation - Inset LFE gas fires.
BS 6891 Gas pipework installation.
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office.
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 10
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921
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